Jupiter Avionics JA95-R03 Installation And Operating Manual

Remote mount - one transceiver

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JA95-R03 Audio Controller
Remote Mount - One Transceiver
Installation and Operating Manual
Rev B
Jupiter Avionics Corporation
1959 Kirschner Road
Kelowna BC
Canada V1Y 4N7
Tel: +1 778 478 2232
Toll-Free: 1 855 478 2232
www.jupiteravionics.com
Rev B
Page i

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  • Page 1 JA95-R03 Audio Controller Remote Mount - One Transceiver Installation and Operating Manual Rev B Jupiter Avionics Corporation 1959 Kirschner Road Kelowna BC Canada V1Y 4N7 Tel: +1 778 478 2232 Toll-Free: 1 855 478 2232 www.jupiteravionics.com Rev B Page i...
  • Page 2 All rights reserved Jupiter Avionics Corporation (JAC) permits a single copy of this manual to be printed or downloaded for the express use of an installing agency. Any such electronic or printed copy of this manual must contain the complete text of this copyright notice.
  • Page 3: Table Of Contents

    JA95-R03 Audio Controller - Remote Mount - One Transceiver Installation and Operating Manual Table of Contents SECTION 1 - DESCRIPTION ..............................1 System Overview ..............................1 Features Overview ..............................1 Inputs and Outputs ..............................2 1.3.1 Inputs ................................2 1.3.2 Outputs ................................
  • Page 4: Section 1 - Description

    The JA95-R03 audio controller can be used in a standalone configuration or a star configuration to prevent the loss of the entire system due to the failure of one controller. It provides a passive emergency mode that directs the primary user (PAX 1) to the COM1 transceiver, NAV1 receiver and Direct Audio receiver.
  • Page 5: Inputs And Outputs

    JA95-R03 Audio Controller - Remote Mount - One Transceiver Installation and Operating Manual Inputs and Outputs Refer to the JA95-R03 connector maps for the mating connector designators and pin assignments for the input and output signals. 1.3.1 Inputs Name Type...
  • Page 6: Specifications

    JA95-R03 Audio Controller - Remote Mount - One Transceiver Installation and Operating Manual Specifications 1.4.1 Electrical Specifications Power Input Primary nominal voltage 28 Vdc Secondary nominal voltage 14 Vdc Maximum voltage 32.2 Vdc Minimum voltage 10.2 Vdc Emergency voltage 9.0 Vdc ≤...
  • Page 7: Mechanical Specifications

    ≤ 2.5 mΩ Bonding Installation kit part number INST-JA95 Configuration Connector 1.4.3 The JA95-R03 configuration connector communication standard for CONFIG DATA TO JA95 data input signal and CONFIG DATA FROM JA95 data output signal is RS-232. Rev B Page 4...
  • Page 8: Flammability Of Materials

    JA95-R03 Audio Controller - Remote Mount - One Transceiver Installation and Operating Manual Product Configuration Software Version 1.4.4 Configuration of the JA95-R03 requires the Product Configuration Software (ProCS) version v0.50.4 or later. Refer to the release notes from http://www.jupiteravionics.com/productsoftware.php or contact Jupiter Avionics to ensure the correct version is used.
  • Page 9: Section 2 - Installation

    The conditions and tests for CAN TSO and FAA TSO approval of the JA95-R03 are minimum performance standards. Those installing the JA95-R03, on or in a specific type or class of aircraft, must determine that the aircraft installation conditions are within TSO standards. The JA95-R03 may be installed only by following the applicable airworthiness requirements.
  • Page 10: Cabling And Wiring

    2.4.3 Mechanical Installation The JA95-R03 can be mounted in any attitude and location with adequate space and sufficient clearance for the connector and wiring harness. It requires no direct cooling. 2.4.4 In-Line PTT Cordsets If in-line PTT cordsets (drop cords) are used, be aware that incorrectly configured or improperly shielded in-line PTT cordsets can lead to significant audio problems.
  • Page 11: Adjustments And Configuration Using Procs

    Product Configuration Software ProCS™. Configuration data is sent to the JA95-R03 via the configuration connector, using the Configuration Cables and a computer running the ProCS™ software. For configuration requirements, see section 2.5.1. For full information on the configuration process, and for installation of ProCS™ on your computer, refer to the ProCS™...
  • Page 12 JA95-R03 Audio Controller - Remote Mount - One Transceiver Installation and Operating Manual 2.5.3.1 Radios The Radios window is used to define the radios for the transceiver and receivers. 2.5.3.2 Receive Levels The level of each input signal can be adjusted from 1 to 10 Vrms.
  • Page 13 2.5.3.5 Connector Pin Configuration The JA95-R03 can be configured for either ICS Expansion or Headset Expansion. When the mode of operation is selected, all the buttons in the column below will automatically be selected. For ICS Expansion mode, refer to...
  • Page 14 Audio Files The JA95-R03 has a standard audio signal for the alert, and the audio file window allows this signal to be customized with other recordings during the configuration process. The default Alert signal loaded into the unit at the factory is JA95-R03 Wav File (Sine 1000Hz 10 sec) Rev A.WAV...
  • Page 15 JA95-R03 Audio Controller - Remote Mount - One Transceiver Installation and Operating Manual 2.5.3.8 Music Levels The music output level of the two Music input signals to the Phones audio can be adjusted from -40 to 0 dB of rated phone level (Default 0 dB).
  • Page 16: Other Configuration Features

    The connector maps and interconnects in Appendix A of this manual are generic drawings based on the standard version of the JA95-R03. However, if a unit has been configured using JAC’s ProCS™ software to make changes, the software can be used to generate fully customized interconnects and connector maps for use by the installer.
  • Page 17: Section 3 - Operation

    SECTION 3 – OPERATION Introduction This section contains the operating instructions for the JA95-R03. The JA95-R03 may be configured to operate either as Intercom Expansion equipment or Headset Expansion Equipment. Normal Operation Mode The JA95-R03 is in Normal mode when suitable electrical power is supplied to the unit.
  • Page 18: Appendix A - Installation Drawings

    Appendix A - Installation Drawings Introduction The drawings necessary for installation and troubleshooting of the JA95-R03 Audio Controller - Remote Mount - One Transceiver are in this Appendix, as listed below. Note: A fully customized set of Connector Maps and Interconnects can be created using the ProCS software.
  • Page 19 Audio Controller - Remote Mount - One Transceiver P1 Connector Map 06-08-16 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-R03 DOC NO. CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP. JA95-R03 Connector Map Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 20 Audio Controller - Remote Mount - One Transceiver P2 Connector Map 06-08-16 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-R03 DOC NO. CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP. JA95-R03 Connector Map Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 21 Audio Controller - Remote Mount - One Transceiver P3 Connector Map 06-08-16 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-R03 DOC NO. CONFIDENTIAL & PROPRIETARY TO JUPITER AVIONICS CORP. JA95-R03 Connector Map Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 22 Audio Controller - Remote Mount - One Transceiver Equipment Block Diagram - ICS Expansion 06-16-16 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-R03 DOC NO. JA95-R03 Equipment Block Diagram (ICS Expansion) Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD LANDSCAPE SIZEA REV B.DWT...
  • Page 23 MESSAGE KEY MUSIC PREPARED 06-22-16 CHECKED TITLE Audio Controller - Remote Mount - One Transceiver Equipment Block Diagram - Headset Expansion 06-22-16 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-R03 DOC NO. JUPITER AVIONICS TEMPLATE AUTOCAD LANDSCAPE SIZEA REV B.DWT...
  • Page 24 COPILOT TX KEY PREPARED CHECKED 08-23-18 TITLE Equipment Block Diagram For a Remote Standby ICS APPROVED 08-24-18 NCAGE CODE PART NO. SHEET L00N3 JA95-R03 DOC NO. CONFIDENTIAL & PROPRIETARY JA95-R03 Equipment Block Diagram (Standby ICS) Rev A TO JUPITER AVIONICS CORP.
  • Page 25 CONNECTION TO AIRFRAME GROUND SHOULD BE MADE WITH 20 AWG WIRE. LENGTH NOT TO EXCEED 1 FT (0.3 M). CABLE SHIELDS AT THE JA95-R03 CONNECTOR PINS SHOULD BE TERMINATED TO AIRFRAME GROUND USING A TAG RING P/N: MS27741-5 OR EQUIVALENT.
  • Page 26 06-16-16 CHECKED TITLE Audio Controller - Remote Mount - One Transceiver J1 Interconnect - ICS Tie Expansion 06-16-16 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-R03 DOC NO. JA95-R03 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 27 06-16-16 CHECKED TITLE Audio Controller - Remote Mount - One Transceiver J2 Interconnect - ICS Tie Expansion 06-16-16 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-R03 DOC NO. JA95-R03 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 28 PREPARED 06-16-16 CHECKED TITLE Audio Controller - Remote Mount - One Transceiver J1 Interconnect - Headset Expansion 06-16-16 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-R03 DOC NO. JA95-R03 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 29 PREPARED 06-16-16 CHECKED TITLE Audio Controller - Remote Mount - One Transceiver J2 Interconnect - Headset Expansion 06-16-16 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-R03 DOC NO. JA95-R03 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 30 20 AWG CHASSIS GROUND PREPARED 06-16-16 CHECKED TITLE Audio Controller - Remote Mount - One Transceiver Interconnect Options 06-16-16 APPROVED NCAGE CODE PART NO. SHEET L00N3 JA95-R03 DOC NO. JA95-R03 Interconnect Rev A.dwg JUPITER AVIONICS TEMPLATE AUTOCAD PORTRAIT SIZEA REV B.DWT...
  • Page 31 ANGLES: 0.5 DEG 04-05-18 NCAGE CODE PART NO. SHEET APPROVED L00N3 JA95-R03 CONFIDENTIAL & PROPRIETARY DOC. NO. MATERIAL: TO JUPITER AVIONICS CORP. JA95-R03 Mechanical Installation Rev B.SLDDRW FINISH: DRAWING NOT TO SCALE JUPITER AVIONICS TEMPLATE SOLIDWORKS PORTRAIT SIZEB REV B.DRWDOT...
  • Page 32: Appendix B - Certification Documents

    JA95-R03 Audio Controller - Remote Mount - One Transceiver Installation and Operating Manual Appendix B - Certification Documents Rev B Page B1...
  • Page 33: B1 Airworthiness Approval

    The JA95-R03 Installation Manual provides detailed installation instructions and wiring diagrams (Section 2, and Appendices A and B). Power is supplied to the JA95-R03 through an existing [ ]-Amp circuit breaker that was previously used by the original audio panel. The net electrical load is unchanged.
  • Page 34: B3 Environmental Qualification Form

    Refer to the JA95-R03 Maintenance Manual. 7. Removal and Replacement Information Refer to Section 2 of this manual - the JA95-R03 Installation and Operating Manual. If the unit is removed and reinstalled, a functional check of the equipment should be conducted.
  • Page 35 JA95-R03 Build Configuration Rev B Manufacturer’s Test Report: JA95-001 Test Report (Qualification - Final) Rev B JA95-R03 Test Report (Environmental - Vibration - 20160629) Rev A JA95-R03 Test Report (Environmental - Operational Shock & Crash Safety - 20160630) Rev A JA95-R03 CAN-TSO Design Change Assessment (BC Rev B) Rev A Manufacturer’s Specification...
  • Page 36 Magnetic Fields into Equipment 20 A at 400Hz Magnetic Fields into Cables 30 A-m at 400Hz Electric Fields into Cables 1800V-m at 400Hz L=3.0m Voltage Spikes into Cables CONFIDENTIAL AND PROPRIETARY TO JUPITER AVIONICS CORPORATION. Rev A Page 2 of 3...
  • Page 37 Other Tests REMARKS This product is a derivative of the JA95-001. All tests were performed on a JA95-001 and JA95-R03. A similarity analysis between the two products is detailed in the Jupiter Avionics Corp. document: JA95-R03 CAN-TSO Design Change Assessment (BC Rev B) Rev A Test information can be found in the Jupiter Avionics Corp.

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