1. Manuals
  2. Brands
  3. IBC Water Manuals
  4. Water Dispenser
  5. AS14100MP-CL
  6. Installation & operating instructions manual

IBC Water AS14100MP-CL Installation & Operating Instructions Manual

Water softener with microprocessor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTALLATION & OPERATING
Model :
Serial No :
Manufacturer and Supplier of
Telephone: (07) 3219 2233
Email: sales@ibcwater.com.au
AS14100MP-CL
WATER SOFTENER
WITH MICROPROCESSOR
INSTRUCTIONS
AS14100MP-CL
.............................
FILTRATION & WATER TREATMENT PRODUCTS
for commercial, industrial and residential application
Facsimile: (07) 3219 2266
Website: www.ibcwater.com.au
1
Page

Advertisement

Table of Contents
loading

Related Manuals for IBC Water AS14100MP-CL

Summary of Contents for IBC Water AS14100MP-CL

  • Page 1 WATER SOFTENER WITH MICROPROCESSOR INSTALLATION & OPERATING INSTRUCTIONS Model : AS14100MP-CL Serial No : ……………………….. Manufacturer and Supplier of FILTRATION & WATER TREATMENT PRODUCTS for commercial, industrial and residential application Telephone: (07) 3219 2233 Facsimile: (07) 3219 2266 Email: sales@ibcwater.com.au Website: www.ibcwater.com.au...
  • Page 2 Cont. / Peak Drain W x D x H Outlet Flow gram/kg gram/kg Litres Per Kg metres 1.00 AS14100MP-CL 3500/6 7000/24 71 / 100 0.70 BSP-F BRINE CHAMBER: 350L POLY MOULDED System Operating Pressure: 330- 690 kPa Temperature: x 43 Electrical: 240V—16VAC 50Hz 3 watts maximum...
  • Page 3 AS14100MP-CL Page...
  • Page 4 NOTE: The INLET PIPE connection is on the right hand side as viewed from the front of the valve. The top strainer must be fitted into underneath the valve. Table 3 MODEL RESIN LITRES BRINE TANK - SALT LOADING KG AS14100MP-CL AS14100MP-CL Page...
  • Page 5 Strainer into the Valve (by Matching Up the Locating Lugs and Twisting To Lock) prior to the loading of the resin and screwing on the valve to the tank. Note Never Shorten the Riser Pipe installed inside the tank. AS14100MP-CL Page...
  • Page 6 The final colour is usually blue but with some water a greyish coloured end point is obtained. Using 100ml sample - Hardness ppm = (number tablets x 2) – 1 Contact IBC Water if further details are required. AS14100MP-CL Page...
  • Page 7 2.5 , therefore only input a lower figure eg. Calculation gives 93.3 therefore input 92.5. Note :- The chart is based on low to medium total dissolved solids water ,consult IBC Water for using the softener for waters above 250 mg/L hardness.
  • Page 8 Press the NEXT button to return to the display screens. If the NEXT button is not pressed hours or minutes will flash for five minutes before returning to display screen. Then using the NEXT button select which screen you wished displayed. Recommended to leave on ‘remaining-M ’. AS14100MP-CL Page...
  • Page 9 Note: When changing valve operational cycles the valve control will emit a number of whirring sounds. Note :- The valve cannot be positioned into the regeneration mode without ELECTRIC Power. Note:- It is very important that on commissioning the tank and valve be completely vented of air . AS14100MP-CL Page...
  • Page 10 MODEL AS14100MP WATER SOFTENER WITH CONTROL VALVE SERIES MODEL WS1EI AS14100MP-CL Page...
  • Page 11 1-20 Regenerate draw/slow rinse (downflow) 1-99 Backwash 2 (upflow) 1-20 or OFF Fast Rinse (downflow) 1-20 or OFF Regenerant Refill (in service with treated water) 0.1 – 99.9 40.5 Service (downflow) (Noryl is a trademark of General Electric) AS14100MP-CL Page...

  • Page 12: Table Of Contents

    Glossary of Terms …………………………………………………….…. 50 Safety Caution Warning The plug-in transformer for this Never attempt o work on this control while equipment is rated for indoor use standing in or near water without only. disconnecting electrical power to the control. AS14100MP-CL Page...

  • Page 13: Introduction

    Flow indicator. The display can access the • Display can indicate Rate of Flow actual flow rate through the system. • Four-Digit Display • Throughput and Capacity Setting. Once the • Programming Push Buttons capacity setting is entered, the information cannot AS14100MP-CL Page...
  • Page 14 Optional second backwash available. • System operation cannot get out of phase or sequence. The control always returns to a fixed conditioned water position after regeneration. • Bypass untreated water is automatically available during regeneration. AS14100MP-CL Page...
  • Page 15 Bypass offers simplicity and ease of operation. These softeners are equipped as standard with a bypass valve. See pages 14 and15 Figure 3 – Typical Drain Line Connection – to sewer AS14100MP-CL Page...
  • Page 16 Position the softener within 1 ½ metres of a 10 amp GPO. The transformer is connected into the plug socket on the back of the valve control panel. Do not AS14100MP-CL Page...

  • Page 17: Bypass Valve

    (i.e. plumbing connection residence. Its completely non-metallic, all plastic somewhere in the building bypasses the system). design allows for easy access and serviceability (Figure 4) without the need for tools. AS14100MP-CL Page...
  • Page 18 AS14100MP-CL Page...

  • Page 19: Screen Display Information And Programming Instructions

    WS1EI Screen Display Information Programming Instructions AS14100MP-CL Page...

  • Page 20: General Display Status

    Press the arrow until correct minute is displayed. Press the NEXT button to return to the display screens. If the NEXT button is not pressed hours or minutes will flash for five minutes before returning to display screens. AS14100MP-CL Page...
  • Page 21 General Regeneration Error Screens Status AS14100MP-CL Page...

  • Page 22: Water Conditioner Regeneration

    Do not use a fine grade of salt. Have the salt storage tank serviced once a year to remove accumulated sediment that may impede brine draw. Cleaning the Injector/Injector Screen AS14100MP-CL Page...
  • Page 23 The overflow line must be a direct, separate line from the overflow fitting to the drain, sewer or tube. Allow an air gap as in the drain line connection. Overflow Line Connection AS14100MP-CL Page...

  • Page 24: Placing Softener Into Operation

    11. Allow to time out and note water level in brine compartment. The compartment should have been prior filled with salt. The valve will then go back into the service mode. AS14100MP-CL Page...
  • Page 25 Four methods to initiate regeneration; meter • Printed Circuit (PC) Board. immediate, meter delayed, time clock • Motor delayed or pressure differential. • Drive Gears • Optional double backwash feature offers • Drive Gear Cover optimum regeneration cleaning ability and efficiency. AS14100MP-CL Page...
  • Page 26 The exterior of the stack is sealed against the body control, polytube insert and nut assembly. The refill bore with self lubricating EPDM o-rings, while the flow control retainer fits in the refill elbow. The refill AS14100MP-CL Page...
  • Page 27 (PC) board. This rotation permits the PC board to record the total volume of treated water and the flow rate. The small centrally located magnet is shielded from water, which substantially reduces iron- fouling problems with the turbine. AS14100MP-CL Page...
  • Page 28 SPARE PARTS SERVICING INSTRUCTIONS AS14100MP-CL Page...
  • Page 29 V3110 WS1 Drive Gear 12x36 V3109 WS1 Drive Gear Cover V3002EI WS1EI Drive ASY Not Shown V3186-01 WS1 AC ADAPTER CORD ONLY * Drawing number parts 2 through 6 may be purchased as a complete assembly, part V3002EI. AS14100MP-CL Page...
  • Page 30 Drive Cap ASY V3178 WS1 Drive Back Plate V3011* WS1 Piston Downflow ASY V3174 WS1 Regenerant Piston V3135 O-ring 228 V3180 O-ring 337 V3105 O-ring 215 (Distributor Tube) Not Shown V3001 WS1 Body ASY Downflow *V3011 is labelled with DN. AS14100MP-CL Page...
  • Page 31 WS1 INJECTOR ASSY - YELLOW V3010-1H WS1 INJECTOR ASSY - GREEN V3010-1I WS1 INJECTOR ASSY - ORANGE V3010-1J WS1 INJECTOR ASSY - LIGHT BLUE V3010-1K WS1 INJECTOR ASSY - LIGHT GREEN Not Shown V3170 O-ring 011 Not Shown V3171 O-ring 013 AS14100MP-CL Page...
  • Page 32 JCP-P-6 Polytube insert 3/8” JCPG-6PBLK Nut 3/8” H4613 Elbow Cap 3/8” V3163 O-ring 019 V3165-01* WS1 RFC Retainer ASY V3182 WSC RFC Not Shown H4650 Elbow ½” with nut and insert Option * Assembly includes V3182 WS1 RFC. AS14100MP-CL Page...
  • Page 33 16 lpm V3162-053 WS1 DLFC 5.3 gpm for ¾ 20 lpm V3162-065 WS1 DLFC 6.5 gpm for ¾ 24.7 lpm V3162-075 WS1 DLFC 7.5 gpm for ¾ 28.5 lpm V3162-090 WS1 DLFC 9.0 gpm for ¾ 34.2 lpm AS14100MP-CL Page...
  • Page 34 Water Meter and meter Plug Drawing No. Order No. Description Quantity V3151 WS1 Nut 1: QC V3003* WS1 Meter ASY V3118-01 WS1 Turbine ASY V3105 O-ring 215 * Order number V3003 includes V3118-01 WS1 Turbine Assy and V3105 O-ring 215. AS14100MP-CL Page...
  • Page 35 Description: WS1 Fitting ¾” & 1” PVC Solvent 90۫ ASY Drawing No. Order No. Description Quantity V3151 WS1 Nut 1” Quick Connect V3150 WS1 Split Ring V3105 O-Ring 215 V3189 WS1 Fitting ¾ & 1 PVC Solvent 90 AS14100MP-CL Page...
  • Page 36 V3151 WS1 Nut 1” Quick Connect V3150 WS1 Split Ring V3105 O-ring 215 V3145 WS1 Bypass 1” Rotor V3146 WS1 Bypass Cap V3147 WS1 Bypass Handle V3148 WS1 Bypass Rotor Seal Retainer V3152 O-ring 135 V3155 O-ring 112 AS14100MP-CL Page...
  • Page 37 V3156 O-ring 214 Flow Diagrams – Service and Backwash flow diagram…service AS14100MP-CL Page...
  • Page 38 Flow Diagram – Downflow AS14100MP-CL Page...
  • Page 39 Flow Diagrams – Rinse and Fill AS14100MP-CL Page...
  • Page 40 WS1 Wrench (Order No. V3193-01) AS14100MP-CL Page...

  • Page 41: Service Instructions

    Although no tools are necessary to assemble or disassemble the valve, the WS1 wrench (shown in various positions on the valve) may be purchased to aid in assembly or disassembly. Service Instructions AS14100MP-CL Page...
  • Page 42 Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover. Release the spring clip loop and continue to rotate the motor until the wires are horizontal and the motor housing engages the small plastic bulge inside the drive AS14100MP-CL Page...
  • Page 43 The regenerant piston (the small diameter one behind the main piston) is removed from the main piston by pressing sideways and unsnapping it from its latch. Chemically clean in vinegar, or replace the regenerant piston if needed. To remove the main downflow or upflow piston fully extend the piston rod and then unsnap AS14100MP-CL Page...
  • Page 44 Push the injector firmly in place, replace the screen and hand tighten the injector cap. Two holes are label “DN” and “UP”. Check for compliance. See Compliance table AS14100MP-CL Page...
  • Page 45 A silicone lubricant may be used on the black o-ring. Snap the turbine on the shaft and reinsert the water meter into the side slot. Hand tighten the nut. Do not use a pipe wrench to tighten nut. AS14100MP-CL Page...
  • Page 46 (black wire) at the circuit board and plug back in. This resets the electronics and establishes the service piston position. The display should flash all wording, then flash the software version and then reset the valve to the service position. AS14100MP-CL Page...
  • Page 47 WS1 WASHER ID 0.257 OD 0.640 Slip the washer and retaining ring on to the end of the piston rod. Attach the microswitch to the drive bracket using the screws. Attach the connector to the microswitch. Attach the terminals to wires and connect. AS14100MP-CL Page...
  • Page 48 INJECTOR PERFORMANCE CURVES AS14100MP-CL Page...
  • Page 49 AS14100MP-CL Page...

  • Page 50: Troubleshooting

    Fuse blown, circuit breaker open, or b. Correct the electrical problem. circuit switched off. 4. Control does not a. Transformer unplugged. a. Plug transformer into outlet; plug trans- regenerate former cable into control. AS14100MP-CL Page automatically. b. Defective control. b. Contact dealer.
  • Page 51 AS14100MP-CL Page...
  • Page 52 Contact dealer. excessively low or high b. Foreign matter affecting controller b. Remove backwash controller. Clean & rate. operation. ! replace. 11. Flowing or dripping water a. Internal valve malfunction. a. Contact dealer. at drain line after regeneration. AS14100MP-CL Page...
  • Page 53 Restricted/stalled meter turbine c. Remove meter and check for rotation or foreign matter d. Defective meter d. Replace meter e. Defective PC board e. Replace PC board f. Set-up error f. Check control valve set-up procedure AS14100MP-CL Page...

  • Page 54: Glossary Of Terms

    The supply of synthetic organic exchange material any remaining brine solution out of the resin tank to used in water conditioners. This material is subject the drain. to degradation and will need to be renewed. Resin replacement normally varies between 3 to 7 years. AS14100MP-CL Page...

Table of Contents