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Assembling Tilt Lever
1. Install the tilting lever angle control plate (A) Fig.7 to the support bracket shaft (B) using
2 short hex. bolts, washers and flange hex. nuts (C).
2. In order to install the tilting lever assembly, first locate the tilting lever (A) Fig.8 and
loosen the hex. bolt (B). Insert spring (C) and flat round plate (D) inside the tilting lever.
3. Then install the tilting lever (A) to the support bracket shaft (E) using a thick and long
hex. bolt, 2 washers and 2 hex. nuts (F). Tighten with a wrench (not included).
4. Once the tilting lever assembly is installed, adjust the tilting lever spring tension by
tightening the hex. bolt (B), tighten and test the lever action, the tilting lever must be
able to re-engage the angle plate with moderate resistance.
Assembling Motor Housing, Motor Plate, Drum Pulley & Motor
1. Install the motor housing (A) Fig.9 to the pinion shaft side of the support bracket using
2 short hex. bolts, washers, and flange hex. nuts (B).
2. Install the motor plate (C) Fig.9 to the motor housing (A) using 2 long thin hex. bolts,
washers, flange hex. nuts (D) and fixing plate (E) as shown in Fig.9. Only hand
tighten hardware since the motor plate will be adjusted up or down later.
3. Clean the pinion shaft (A) Fig.10 of all plastic protective material and other debris. Also
clean out any debris from the motor pulley's hub. Position shaft retaining key (B) into
the pinion shaft slot.
4. Smear a few drops of lubricating oil on the pinion shaft and squarely push the large
drum pulley (C) onto the pinion shaft so that the groove in the pulley engages the shaft
retaining key. The pulley should be flush with the step on the pinion shaft.
WARNING! Do not hammer the drum pulley onto the pinion shaft. Doing so can damage
the unit and possibly lead to a loose fitting belt.
5. Place the motor (D) Fig.10 onto the motor plate.
6. Loosely bolt the motor to the motor plate using 4 short hex. bolts, washers and flange
hex. nuts. Only hand tighten hardware since the motor will be adjusted forward or
backward later.
7. Once the drum pulley is pushed in all the way, secure the pulley to the pinion shaft
using a thin pan head screw, spring washer and washer (E) Fig.10.
ASSEMBLY
FIGURE 7
FIGURE 8
FIGURE 9
FIGURE 10
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