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Fig. N
3
Surface Grinding, Sanding and Wire
Brushing (Fig. O)
CAUTION: Always use the correct guard per the
instructions in this manual.
To perform work on a the surface of a workpiece:
1. Allow the tool to reach full speed before touching the
tool to the work surface.
2. Apply minimum pressure to the work surface, allowing
the tool to operate at high speed. Material removal rate
is greatest when the tool operates at high speed.
Fig. O
Maintain an appropriate angle between the tool and work
surface. Refer to the chart according to particular function.
Function
Grinding
Sanding with Flap Disc
Sanding with Backing Pad
Wire Brushing
3. Maintain contact between the edge of the wheel and
the work surface.
-
If grinding, sanding with flap discs or wire brushing
move the tool continuously in a forward and
back motion to avoid creating gouges in the
work surface.
-
If sanding with a backing pad, move the tool
constantly in a straight line to prevent burning and
swirling of work surface.
nOTE: Allowing the tool to rest on the work surface without
moving will damage the work piece.
4. Remove the tool from work surface before turning tool
off. Allow the tool to stop rotating before laying it down.
CAUTION: Use extra care when working over an
edge, as a sudden sharp movement of grinder may
be experienced.
Precautions To Take When Working on
a Painted Workpiece
1. Sanding or wire brushing of lead based paint is NOT
RECOMMENDED due to the difficulty of controlling
the contaminated dust. The greatest danger of lead
poisoning is to children and pregnant women.
2. Since it is difficult to identify whether or not a paint
contains lead without a chemical analysis, we
14
Personal safety
1. No children or pregnant women should enter the work
2. A dust mask or respirator should be worn by all persons
3. NO EATING, DRINKING or SMOKING should be done in
Environmental safety
1. Paint should be removed in such a manner as to
2. Areas where paint removal is occurring should be sealed
3. Sanding should be done in a manner to reduce tracking
Angle
20˚-30˚
Cleaning and Disposal
5˚-10˚
1. All surfaces in the work area should be vacuumed
5˚-15˚
5˚-10˚
2. Plastic drop cloths should be gathered up and disposed
3. All toys, washable furniture and utensils used by
Edge Grinding and Cutting (Fig. P)
recommend the following precautions when sanding
any paint:
area where the paint sanding or wire brushing is being
done until all clean up is completed.
entering the work area. The filter should be replaced
daily or whenever the wearer has difficulty breathing.
nOTE: Only those dust masks suitable for working
with lead paint dust and fumes should be used.
Ordinary painting masks do not offer this protection.
See your local hardware dealer for the proper N.I.O.S.H.
approved mask.
the work area to prevent ingesting contaminated paint
particles. Workers should wash and clean up BEFORE
eating, drinking or smoking. Articles of food, drink, or
smoking should not be left in the work area where dust
would settle on them.
minimize the amount of dust generated.
with plastic sheeting of 4 mils thickness.
of paint dust outside the work area.
and thoroughly cleaned daily for the duration of
the sanding project. Vacuum filter bags should be
changed frequently.
of along with any dust chips or other removal debris.
They should be placed in sealed refuse receptacles and
disposed of through regular trash pick-up procedures.
During clean up, children and pregnant women should
be kept away from the immediate work area.
children should be washed thoroughly before being
used again.
WARNING: Do not use edge grinding/cutting wheels
for surface grinding applications because these wheels
are not designed for side pressures encountered
with surface grinding. Wheel breakage and injury
may result.
CAUTION: Wheels used for edge grinding and cutting
may break or kick back if they bend or twist while
the tool is being used. In all edge grinding/cutting
operations, the open side of the guard must be
positioned away from the operator.
Edge grinding/cutting with a Type 27 wheel must
be limited to shallow cutting and notching—less
than 1/2" (13 mm) in depth when the wheel is new.
Reduce the depth of cutting/notching equal to the
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