Whispbar K385W Fitting Instructions Manual

Whispbar K385W Fitting Instructions Manual

Fitting kit for basic carrier

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Fitting Instructions for Basic Carrier
Revision No: 4D
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Fitting Kit
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K385W
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Summary of Contents for Whispbar K385W

  • Page 1 K385W Fitting Kit Fitting Instructions for Basic Carrier Revision No: 4D...
  • Page 2 Fitting Kit K385W MAX kgs (lbs) Volvo S40, 4dr Sedan 95-04 75 kgs (165 lbs) 75 kgs (165 lbs) S40, 4dr Sedan 95-04 75 kgs (165 lbs) 75 kgs (165 lbs) S40, 4dr Sedan Mar 95-Jan 04 75 kgs (165 lbs)
  • Page 3 Fitting Kit K385W S40, 4dr Sedan 95-04 (EU) -360mm 440mm 820mm 790mm -14 -3/16ths" 17 5/16ths" 32 5/16ths" 31 1/8ths" S40, 4dr Sedan 95-04 (CN) -360mm 440mm 820mm 790mm -14 -3/16ths" 17 5/16ths" 32 5/16ths" 31 1/8ths" S40, 4dr Sedan Mar 95-Jan 04 (AU)
  • Page 4: First Time Installation

    Fitting Kit K385W First Time Installation Remove parts from inside the package and check. Contact your dealer if any parts are missing or damaged. This kit fits type A, B, C and D. These instructions show type A crossbar fitted. They also apply to type B, C and D.
  • Page 5 Fitting Kit K385W Use hex screwdriver to reverse adjusting screw 10 turns. Press adjusting screw and pull crossbar legs out. Refer to the crossbar instructions for crossbar adjustment method. Ensure each end of the crossbar is adjusted equally. Adjust crossbar in or out to suit vehicle.
  • Page 6 Fitting Kit K385W Tighten adjusting screw to 5 Nm (3.7 ft lb) hand tight. Remove plastic clamp block by gripping bar leg with fingers and push firmly with thumbs until clamp block drops out behind leg. Select plastic internal block (from fitting kit) and insert into foot.
  • Page 7 Fitting Kit K385W Refer to the underside of the pad for the part number. Letters refer to the pad part numbers and position. Pad Part Number: A = 11-04-219 B = 11-04-226 C = 11-04-227 Fit rubber pads (supplied with fitting kit) to foot.
  • Page 8 Fitting Kit K385W Fitment Remove plastic plugs from fixed points in the roof with a flat-head screw driver. Select grubscrews and screw into the vehicle's fixed points. Note: Use longer (70mm (2 3/4")) grubscrew at the front and shorter (60mm (2 3/8")) at the rear fixed points.
  • Page 9 Fitting Kit K385W Tighten the plastic knob. The side with the nut showing should be facing up. Ensure the plastic knob is in the position shown when fully tightened. Repeat for all legs. Check crossbar is securely attached to the vehicle.
  • Page 10 Fitting Kit K385W CAUTION: Recheck all fasteners immediately after a load is applied to the crossbars. Regularly check screws are tight.
  • Page 11: Maintenance

    Fitting Kit K385W Maintenance Clean the car roof and surfaces of the product that will be in contact with the car roof. Follow the fitting instructions for fitting the product to your vehicle. Make sure all steps are carried out in order.
  • Page 12 Fitting Kit K385W Check and replace worn out or defective parts. Keep the product clean and maintained. Never drive into a car wash with the roof rack system fitted. Lubricate locks and adjusting screws at regular intervals. Remove the products from the vehicle when not in use.
  • Page 13: Warranty And Disclaimer

    Make a claim as soon as practicable by contacting the Whispbar dealer from whom you purchased the product, who will give you instructions on how to proceed. If you are unable to contact the Whispbar dealer, or the dealer is not able to remedy the defect, you should contact Yakima as soon as practicable at: Call: 0800 4776 722 (NZ) or 1800 143 548 (AU) Email: warranty@yakima.co.nz or warranty@yakima.com.au...
  • Page 14 Yakima or the Whispbar dealer will be borne by you. Following receipt of the product and purchase invoice or receipt, Yakima or the Whispbar dealer must inspect the product to determine whether the claim falls within the warranty. If: 4.1 the claim falls within the warranty, Yakima will remedy any defects in materials or workmanship becoming apparent during the...

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