PCB Piezotronics IMI SENSORS 687A01 Installation And Operating Manual
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PCB Piezotronics IMI SENSORS 687A01 Installation And Operating Manual

Handheld vibration meter kit
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Model 687A01
Handheld Vibration Meter Kit
Installation and Operating Manual
This manual contains the 080A131, 603C01, 687A02 installation and operating manuals
that comprise a Model 687A01 Handheld Vibration Meter Kit.
For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-959-4464
24-hour SensorLine: 716-684-0001
Fax: 716-684-3823
E-mail: imi@pcb.com
Web: www.imi-sensors.com

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  • Page 1 Installation and Operating Manual This manual contains the 080A131, 603C01, 687A02 installation and operating manuals that comprise a Model 687A01 Handheld Vibration Meter Kit. For assistance with the operation of this product, contact PCB Piezotronics, Inc. Toll-free: 800-959-4464 24-hour SensorLine: 716-684-0001 Fax: 716-684-3823 E-mail: imi@pcb.com...
  • Page 2 Piezotronics, user servicing or repair is critical test. not recommended and, if attempted, may void the factory warranty. Routine PCB Piezotronics maintains an ISO- maintenance, such as the cleaning of 9001 certified metrology laboratory and electrical connectors, housings, and offers calibration services, which are...
  • Page 3 50% of the general contact numbers are: replacement cost returned item(s). PCB will provide a price PCB Piezotronics, Inc. quotation replacement 3425 Walden Ave. recommendation for any item whose Depew, NY14043 USA repair costs would exceed 50% of...
  • Page 4 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 汞 镉 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 铅 (Pb) (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料 焊接...
  • Page 5 Component Name Hazardous Substances Lead Mercury Cadmium Chromium VI Polybrominated Polybrominated (Pb) (Hg) (Cd) Compounds Biphenyls Diphenyl (Cr(VI)) (PBB) Ethers (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 6 INDUSTRIAL MONITORING INSTRUMENTATION DIVISION The Model 687A01 & 687A02 Hand Held Vibration Meter Kits Operating Guide with Enclosed Warranty Information 3425 Walden Avenue, Depew, New York 14043-2495 Phone (716) 684-0003 Fax (716) 684-3823 Toll Free Line 1-800-959-4IMI MANUAL NUMBER: 18411 MANUAL REVISION: B ECN NUMBER: 18769...

  • Page 7: Table Of Contents

    INDUSTRIAL MONITORING INSTRUMENTATION DIVISION table of contents Introduction ........................page 3 Figure 1 – Model 687A01 Hand Held Vibration Meter Kit..........page 3 Description........................page 4 Sensor – Model 603C01 ....................page 5 Headphones – Model 070A47 ..................page 5 Magnetic Mounting Base –...

  • Page 8: Introduction

    INDUSTRIAL MONITORING INSTRUMENTATION DIVISION introduction The Model 687A01 Hand Held Vibration Meter Kit consists of a digital vibration meter, a general purpose accelerometer, an accelerometer cable assembly, magnet, and headphones. The kit is designed for general purpose, overall vibration readings on all types of machines. When unpacking the kit, be sure to note that the following accessories are included: ...

  • Page 9: Description

    INDUSTRIAL MONITORING INSTRUMENTATION DIVISION description The meter provides two types of measurements — overall acceleration and overall velocity. In the velocity mode, the meter measures in the frequency range of 10 Hz to 1 kHz, and complies with ISO2954 standard. It measures overall RMS velocity to a maximum of two inches per second.

  • Page 10: Sensor - Model 603C01

    INDUSTRIAL MONITORING INSTRUMENTATION DIVISION sensor – model 603C01 The sensor supplied with the kit is a general purpose industrial accelerometer, Model 603C01. Please refer to the enclosed specifications on the 603C01 for proper operation of the sensor. headphones – model 070A47 The headphones are stereo-type with built-in, individual volume controls.
  • Page 11 2 – ESD sensitivity This equipment is designed with user safety in mind; however, the protection provided by the equipment may be impaired if the equipment is used in a manner not specified by PCB Piezotronics, Inc. caution 1 – ESD sensitivity Cables can kill your equipment.
  • Page 12 INDUSTRIAL MONITORING INSTRUMENTATION DIVISION warranty IMI instrumentation is warranted against defective material and workmanship for 1 year unless otherwise expressly specified. Damage to instruments caused by incorrect power or misapplication, is not covered by warranty. If there are any questions regarding power, intended application, or general usage, please consult with your local sales contact or distributor.

  • Page 13: Customer Service

    IMI, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any reason, you are not completely satisfied with any IMI product, IMI will repair, replace, or exchange it at no charge. You may also choose, within the warranty period, to have your purchase price refunded.
  • Page 14 Model 603C01 Platinum Low-cost Industrial ICP® Accelerometer Installation and Operating Manual For assistance with the operation of this product, contact the PCB Piezotronics, Inc. Toll-free: 800-959-4464 24-hour SensorLine: 716-684-0001 Fax: 716-684-3823 E-mail: imi@pcb.com Web: www.imi-sensors.com...
  • Page 15 Piezotronics, user servicing or repair is critical test. not recommended and, if attempted, may void the factory warranty. Routine PCB Piezotronics maintains an ISO- maintenance, such as the cleaning of 9001 certified metrology laboratory and electrical connectors, housings, and offers calibration services, which are...
  • Page 16 50% of the general contact numbers are: replacement cost returned item(s). PCB will provide a price PCB Piezotronics, Inc. quotation replacement 3425 Walden Ave. recommendation for any item whose Depew, NY14043 USA repair costs would exceed 50% of...
  • Page 17 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 汞 镉 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 铅 (Pb) (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料 焊接...
  • Page 18 Component Name Hazardous Substances Lead Mercury Cadmium Chromium VI Polybrominated Polybrominated (Pb) (Hg) (Cd) Compounds Biphenyls Diphenyl (Cr(VI)) (PBB) Ethers (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 19 Piezoelectric ICP® Accelerometers Operating Guide Operating Guide with Enclosed Warranty Information 3424 Walden Avenue, Depew, New York 14043-2495 Phone (716) 684-0003 Fax (716) 684-3823 Toll Free Line 1-800-959-4IMI MANUAL NUMBER: 18405 MANUAL REVISION: A ECN NUMBER: 49766...
  • Page 20 General OPERATING GUIDE for use with PIEZOELECTRIC ICP® ACCELEROMETERS SPECIFICATION SHEET, INSTALLATION DRAWING AND CALIBRATION INFORMATION ENCLOSED IMI ASSUMES NO RESPONSIBILITY FOR DAMAGE CAUSED TO THIS PRODUCT AS A RESULT OF PROCEDURES THAT ARE INCONSISTENT WITH THIS OPERATING GUIDE 1.0 INTRODUCTION Congratulations on the purchase of a quality ICP®...
  • Page 21 The environment of the application is a critical input voltage. Also, the diode can be changed to supply consideration during program implementation. The higher currents for driving long cable lengths. Constant sensor chosen must be capable of surviving the wide current diodes, as shown in Figure 3, should be used in range of conditions to which it is subjected;...
  • Page 22 MS – Mine Safety Approved Sensors 4.1 STANDARD STUD MOUNT TO – Temperature Output Sensor This mounting technique requires smooth, flat contact surfaces for proper operation and is Note: Not all sensors are available with the optional recommended permanent and/or secure prefixes.
  • Page 23 semi-permanent mounting, substitute epoxy or another METHOD 2 – Direct Adhesive Mount type of adhesive. For restrictions of space or for convenience, most sensors STEP 3: Hand-tighten the sensor/mounting stud to the (with the exception of integral stud models) can be machine, then secure the sensor with a torque wrench to adhesive-mounted directly to the machine surface.
  • Page 24 ICP® accelerometers are internally amplified, two-wire accelerometers. Connections to the sensor require two leads: one for the power and signal, and the other for the common and signal return. Often, coaxial cables are used since only two conductors are needed. Coaxial cables are less expensive.
  • Page 25 �� (Equation 1) exceed its maximum temperature specification. For this 10 9 max= 2������ reason, do not supply excessive current over short cable runs [ �� �� −1 ] or when testing at elevated temperatures. Where, f = maximum frequency (hertz) 5.1 CABLE CONNECTOR PROCEDURE C = cable capacitance (picofarads) Care and attention to installation is essential, as the...
  • Page 26 6.0 POWERING the system still does not operate properly, consult All ICP® sensors require constant current excitation an IMI Application Engineer. for proper operation. For this reason only use approved constant-current sources. A typical system Note: Always operate the accelerometer within the schematic is shown in Figure 11.
  • Page 27 Periodic recalibration may be required by plants with piezoelectric accelerometers. This method relies on strict certification and traceability requirements. It is a simple comparison to a previously calibrated always recommended that the user has the sensor accelerometer, typically referred to as a reference recalibrated periodically, particularly if the sensor standard, as shown in Figure 12.
  • Page 28 ICP® sensors are two-wire sensors. They are powered with a constant current DC source. The power supply is typically 18 to 30 volts DC current limited via a constant current between 2 and 20 mA. Typical battery operated supplies offer 2mA of constant current to extend battery life while Figure 14.
  • Page 29 11.0 CUSTOMER SERVICE/WARRANTY IMI, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any Figure 18. DC Bias Voltage Measurement reason, you are not completely satisfied with any IMI product, IMI will repair, replace or exchange it at no charge.
  • Page 31 Model 687A02 Handheld Vibration Meter Installation and Operating Manual For assistance with the operation of this product, contact PCB Piezotronics, Inc. Toll-free: 800-959-4464 24-hour SensorLine: 716-684-0001 Fax: 716-684-3823 E-mail: imi@pcb.com Web: www.imi-sensors.com...
  • Page 32 Piezotronics, user servicing or repair is critical test. not recommended and, if attempted, may void the factory warranty. Routine PCB Piezotronics maintains an ISO- maintenance, such as the cleaning of 9001 certified metrology laboratory and electrical connectors, housings, and offers calibration services, which are...
  • Page 33 50% of the general contact numbers are: replacement cost returned item(s). PCB will provide a price PCB Piezotronics, Inc. quotation replacement 3425 Walden Ave. recommendation for any item whose Depew, NY14043 USA repair costs would exceed 50% of...
  • Page 34 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 汞 镉 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 铅 (Pb) (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料 焊接...
  • Page 35 Component Name Hazardous Substances Lead Mercury Cadmium Chromium VI Polybrominated Polybrominated (Pb) (Hg) (Cd) Compounds Biphenyls Diphenyl (Cr(VI)) (PBB) Ethers (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 36 INDUSTRIAL MONITORING INSTRUMENTATION DIVISION The Model 687A01 & 687A02 Hand Held Vibration Meter Kits Operating Guide with Enclosed Warranty Information 3425 Walden Avenue, Depew, New York 14043-2495 Phone (716) 684-0003 Fax (716) 684-3823 Toll Free Line 1-800-959-4IMI MANUAL NUMBER: 18411 MANUAL REVISION: B ECN NUMBER: 18769...
  • Page 37 INDUSTRIAL MONITORING INSTRUMENTATION DIVISION table of contents Introduction ........................page 3 Figure 1 – Model 687A01 Hand Held Vibration Meter Kit..........page 3 Description........................page 4 Sensor – Model 603C01 ....................page 5 Headphones – Model 070A47 ..................page 5 Magnetic Mounting Base –...

  • Page 38: Introduction

    INDUSTRIAL MONITORING INSTRUMENTATION DIVISION introduction The Model 687A01 Hand Held Vibration Meter Kit consists of a digital vibration meter, a general purpose accelerometer, an accelerometer cable assembly, magnet, and headphones. The kit is designed for general purpose, overall vibration readings on all types of machines. When unpacking the kit, be sure to note that the following accessories are included: ...

  • Page 39: Description

    INDUSTRIAL MONITORING INSTRUMENTATION DIVISION description The meter provides two types of measurements — overall acceleration and overall velocity. In the velocity mode, the meter measures in the frequency range of 10 Hz to 1 kHz, and complies with ISO2954 standard. It measures overall RMS velocity to a maximum of two inches per second.

  • Page 40: Sensor - Model 603C01

    INDUSTRIAL MONITORING INSTRUMENTATION DIVISION sensor – model 603C01 The sensor supplied with the kit is a general purpose industrial accelerometer, Model 603C01. Please refer to the enclosed specifications on the 603C01 for proper operation of the sensor. headphones – model 070A47 The headphones are stereo-type with built-in, individual volume controls.
  • Page 41 2 – ESD sensitivity This equipment is designed with user safety in mind; however, the protection provided by the equipment may be impaired if the equipment is used in a manner not specified by PCB Piezotronics, Inc. caution 1 – ESD sensitivity Cables can kill your equipment.
  • Page 42 INDUSTRIAL MONITORING INSTRUMENTATION DIVISION warranty IMI instrumentation is warranted against defective material and workmanship for 1 year unless otherwise expressly specified. Damage to instruments caused by incorrect power or misapplication, is not covered by warranty. If there are any questions regarding power, intended application, or general usage, please consult with your local sales contact or distributor.

  • Page 43: Customer Service

    IMI, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any reason, you are not completely satisfied with any IMI product, IMI will repair, replace, or exchange it at no charge. You may also choose, within the warranty period, to have your purchase price refunded.
  • Page 44 Model Number Revision: C HANDHELD VIBRATION METER 687A02 ECN #: 47534 Performance ENGLISH OPTIONAL VERSIONS Frequency Response(+10 to -20 %) 600 to 60,000 cpm 600 to 60,000 cpm Optional versions have identical specifications and accessories as listed for the standard model except where noted below.
  • Page 45 Installation and Operating Manual This manual contains the 080A131, 603C01, 687A02 installation and operating manuals that comprise a Model 687A01 Handheld Vibration Meter Kit. For assistance with the operation of this product, contact PCB Piezotronics, Inc. Toll-free: 800-959-4464 24-hour SensorLine: 716-684-0001 Fax: 716-684-3823 E-mail: imi@pcb.com...
  • Page 46 Piezotronics, user servicing or repair is critical test. not recommended and, if attempted, may void the factory warranty. Routine PCB Piezotronics maintains an ISO- maintenance, such as the cleaning of 9001 certified metrology laboratory and electrical connectors, housings, and offers calibration services, which are...
  • Page 47 50% of the general contact numbers are: replacement cost returned item(s). PCB will provide a price PCB Piezotronics, Inc. quotation replacement 3425 Walden Ave. recommendation for any item whose Depew, NY14043 USA repair costs would exceed 50% of...
  • Page 48 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 汞 镉 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 铅 (Pb) (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料 焊接...
  • Page 49 Component Name Hazardous Substances Lead Mercury Cadmium Chromium VI Polybrominated Polybrominated (Pb) (Hg) (Cd) Compounds Biphenyls Diphenyl (Cr(VI)) (PBB) Ethers (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 50 Model Number Revision: F HANDHELD VIBRATION METER KIT 687A01 ECN #: 47534 Performance ENGLISH OPTIONAL VERSIONS Frequency Response(+10 to -20 %) 600 to 60,000 cpm 600 to 60,000 cpm Optional versions have identical specifications and accessories as listed for the standard model except where noted below.
  • Page 51 Model 603C01 Platinum Low-cost Industrial ICP® Accelerometer Installation and Operating Manual For assistance with the operation of this product, contact the PCB Piezotronics, Inc. Toll-free: 800-959-4464 24-hour SensorLine: 716-684-0001 Fax: 716-684-3823 E-mail: imi@pcb.com Web: www.imi-sensors.com...
  • Page 52 Piezotronics, user servicing or repair is critical test. not recommended and, if attempted, may void the factory warranty. Routine PCB Piezotronics maintains an ISO- maintenance, such as the cleaning of 9001 certified metrology laboratory and electrical connectors, housings, and offers calibration services, which are...
  • Page 53 50% of the general contact numbers are: replacement cost returned item(s). PCB will provide a price PCB Piezotronics, Inc. quotation replacement 3425 Walden Ave. recommendation for any item whose Depew, NY14043 USA repair costs would exceed 50% of...
  • Page 54 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 汞 镉 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 铅 (Pb) (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料 焊接...
  • Page 55 Component Name Hazardous Substances Lead Mercury Cadmium Chromium VI Polybrominated Polybrominated (Pb) (Hg) (Cd) Compounds Biphenyls Diphenyl (Cr(VI)) (PBB) Ethers (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 58 Model 080A131 Curved Surface Magnet Installation and Operating Manual For assistance with the operation of this product, contact PCB Piezotronics, Inc. Toll-free: 800-959-4464 24-hour SensorLine: 716-684-0001 Fax: 716-684-3823 E-mail: imi@pcb.com Web: www.imi-sensors.com...
  • Page 59 Piezotronics, user servicing or repair is critical test. not recommended and, if attempted, may void the factory warranty. Routine PCB Piezotronics maintains an ISO- maintenance, such as the cleaning of 9001 certified metrology laboratory and electrical connectors, housings, and offers calibration services, which are...
  • Page 60 50% of the general contact numbers are: replacement cost returned item(s). PCB will provide a price PCB Piezotronics, Inc. quotation replacement 3425 Walden Ave. recommendation for any item whose Depew, NY14043 USA repair costs would exceed 50% of...
  • Page 61 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 汞 镉 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 铅 (Pb) (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料 焊接...
  • Page 62 Component Name Hazardous Substances Lead Mercury Cadmium Chromium VI Polybrominated Polybrominated (Pb) (Hg) (Cd) Compounds Biphenyls Diphenyl (Cr(VI)) (PBB) Ethers (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
  • Page 64 Model 687A02 Handheld Vibration Meter Installation and Operating Manual For assistance with the operation of this product, contact PCB Piezotronics, Inc. Toll-free: 800-959-4464 24-hour SensorLine: 716-684-0001 Fax: 716-684-3823 E-mail: imi@pcb.com Web: www.imi-sensors.com...
  • Page 65 Piezotronics, user servicing or repair is critical test. not recommended and, if attempted, may void the factory warranty. Routine PCB Piezotronics maintains an ISO- maintenance, such as the cleaning of 9001 certified metrology laboratory and electrical connectors, housings, and offers calibration services, which are...
  • Page 66 50% of the general contact numbers are: replacement cost returned item(s). PCB will provide a price PCB Piezotronics, Inc. quotation replacement 3425 Walden Ave. recommendation for any item whose Depew, NY14043 USA repair costs would exceed 50% of...
  • Page 67 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 汞 镉 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 铅 (Pb) (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料 焊接...
  • Page 68 Component Name Hazardous Substances Lead Mercury Cadmium Chromium VI Polybrominated Polybrominated (Pb) (Hg) (Cd) Compounds Biphenyls Diphenyl (Cr(VI)) (PBB) Ethers (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.

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