Related Manuals for Tesla TI5679 MPU-24
Summary of Contents for Tesla TI5679 MPU-24
- Page 1 Power Anytime, Anywhere ™ Tesla TI5679 MPU-24 User Manual Built Smart...Proven Tough Tesla Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 (302) 324-8910 Phone (302) 324-8912 Fax www.teslaind.com www.tesla1.com...
- Page 2 Conditioners, manufactured by Tesla™ Industries, Inc., are able to safely and effectively charge any AGM, Lead Acid battery. The Tesla™ GPU’s and chargers are voltage and current regulated to 0.01% (dual loop). The charging voltage is calibrated, by Tesla™, to 28.6 volts and is pure dc (no power line ripple).
- Page 3 Chemical Family/Classification: Tesla™ Industries, Inc. Sealed Lead Battery Synonyms: Telephone: Sealed Lead Acid Battery, VRLA Battery For information, contact Tesla™ Industries, Inc. Manufacturer's Name/Address: Customer Service Department at 302-324-8910 Tesla™ Industries, Inc 101 Centerpoint Blvd. 24-Hour Emergency Response Contact: New Castle, DE 19720-4180...
- Page 4 Supersedes: AF ECO #: 1002195 Inorganic lead and sulfuric acid electrolyte are the primary components of every battery manufactured by Tesla™ Products. There are no mercury or cadmium containing products present in batteries manufactured by Tesla™ Products. IV. FIRST AID MEASURES Inhalation: Sulfuric Acid: Remove to fresh air immediately.
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Page 5: Table Of Contents
3.8 – Battery Lock-down 3.9 – Normal Functional Test Procedures 13-14 3.10 – Regulated 28.5 VDC Ground Power 3.11 – Regulated AC Power 15-16 3.12 – Charging Unit 3.13 – AC Input Circuit Breaker 3.14 – Universal AC Input Line Cord TI5679 MPU-24... - Page 6 7.4 – Specific Conditions 7.5 – General Conditions 7.6 – Temperature Conversion Chart 7.7 – Output Voltage 7.8 – Maximum Output Current Section 8 – Optional Accessories 8.1 – Tesla™ AC Line Cords Appendix A 30-34 Repair Request Form TI5679 MPU-24...
- Page 7 Maximum MΩ megaohm Minimum Micro Power Unit NEMA National Electrical Manufacturers Association Ω power factor power factor correction root-mean-square Total Harmonic Distortion TMDE Test, Measurement, & Diagnostic Equipment Unmanned aerial vehicle Volts, Alternating Current Volts, Direct Current watts TI5679 MPU-24...
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Page 8: Section 1 - Safety Review
The following symbols will appear within the warning triangles to alert the user to the specifi c type of danger or hazard. General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1.2.1 – Different types of hazard and caution symbols TI5679 MPU-24... -
Page 9: Hazards
150°F (65°C). This protects the unit from overheating and damage. If the unit shuts down, move the unit into a cooler environment such as shade or air conditioning when possible. Perform a full function test, after the unit has been allowed to cool, prior to use. TI5679 MPU-24... -
Page 10: Section 2 - Product Overview
This manual contains the complete operating instructions and procedures for the TI5679 Micro Power Unit (MPU). The TI5679 MPU-24 provides dc electrical ground power for aircraft flight line and maintenance ground support operations. The unit is designed to provide 24 volt dc electrical power output for aircraft engine starting and 24 or 28.5 volts dc electrical support for ground maintenance, avionics/electrical trouble... -
Page 11: General Specifications
-40°C to +55°C (-40°F to 131°F) with ac power Storage Temperature: • -65°C to +105°C (-85°F to 221°F) Cell Capacity: • +40°C 110% ± 05% • +25°C 100% ± 05% • +00°C ± 05% • -20°C ± 10% • -40°C ± 10% TI5679 MPU-24... -
Page 12: Physical Dimensions
Front View Figure 2.4.1 – TI5679 MPU-24 physical dimensions 2.5 – Airflow Ports Damage may occur if the TI5679 MPU-24’s air intake or outlet ports are CAUTION obstructed. Ensure that ports are clear at all times. The internal cooling system of the TI5679 MPU-24 has been designed to efficiently regulate unit temperature regardless of load. -
Page 13: Operating Position
Product Overview 2.6 – Operating Position The TI5679 MPU-24 should be operated in the horizontal position as shown (Figure 2.7.1). Make sure that the airflow is not obstructed from outlet (Figure 2.7.2) and air intake (Figure 2.7.3). Figure 2.7.1 Airflow Figure 2.7.2 Front Outlet... -
Page 14: Press For Capacity" Button And Led Status Indicator
This may cause a temperature sensor to temporarily disrupt “Press for Capacity” function. (If this sensor is tripped, allow ten minutes for unit to cool before operating “Press for Capacity” button.) Figure 2.7.1 “Press for Capacity” button location Full Charge Half Charge No Charge TI5679 MPU-24... -
Page 15: Maintenance Check
Under a full charge the Capacity Meter will show a single green LED. If the unit is not fully charged after 281 minutes, the power cells may need NOTE to be replaced. Return the unit to Tesla™ Industries for evaluation and maintenance. TI5679 MPU-24... -
Page 16: Section 3 - Operating Procedures
24 Vdc power output. 3.2 – General Correct operation of the TI5679 MPU-24 includes both pre-use and operational checks of the unit. Knowledge of the operating limits, restrictions, performance, unit capabilities and functions is fundamental to correct and safe operation. -
Page 17: Engine Starting Power
(if possible). Perform a full function check prior to continued use once the unit is allowed to cool. For continued use in extremely hot environments, it is advised to send the unit back to Tesla™ for recalibration for use in these environments. -
Page 18: Temperature Specifications
If the unit shuts down, move the unit into a cooler climate, such as shade or air conditioning when possible. Perform a full function test prior to use after the unit has been allowed to cool. TI5679 MPU-24... -
Page 19: Environmental
3.8 – Battery Lock-down The unit is equipped with a battery lock-down (See Figure 3.8.1 below) designed to utilize the existing mounting hardware inside the battery compartment of the helicopter. Figure 3.8.1 –Battery Lock-down (outlined in blue) TI5679 MPU-24... -
Page 20: Normal Functional Test Procedures
This section involves “normal function” test proce dures, and includes steps necessary to ensure that the TI5679 MPU-24 is operating within specified para meters prior to use. A digital multimeter (an example is shown in Figure 3.9.1) capable of measuring dc and ac voltage and resistance will be required to perform some of the tests. - Page 21 When the unit is not plugged into an ac power source, the mulitmeter display should read 25.5 Vdc. Figure 3.9.3 – Testing DC Receptacle TI5679 MPU-24...
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Page 22: Regulated 28.5 Vdc Ground Power
Line up the plug with the receptacle. Push forward while rotating the T-handle one full turn clockwise. The unit is now ready to safely transfer power. Figure 3.10.1 Attaching dc power cable to TI5679 MPU-24 3.11 – Regulated AC Power Plugging in with AC Power When the unit is plugged into ac power, the output is 28.5 volts. - Page 23 24 Vdc power output for current demands above 10 amps. Engine Starting UNPLUG AC POWER CORD BEFORE STARTING ENGINE WITH TI5679 MPU-24 Prior to engine start, ensure power cell charge is sufficient to provide an efficient engine start. Users should follow ground power engine starting procedures as specified in the aircraft’s operator manual.
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Page 24: Charging Unit
Under full charge, the Meter will show either a single solid or pulsating green LED. In addition, the fan will be running at reduced RPM. This indicates that the unit is in standby mode and ready for use. Full Charge Half Charge No Charge TI5679 MPU-24... -
Page 25: Ac Input Circuit Breaker
3. Reset breaker by pressing red button. 4. Reconnect ac and dc connections to the unit. (Plug in ac line cord on military unit.) The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. -
Page 26: Section 4 - Post Operation
The TI5679 MPU-24’s power cells may be damaged if recharged by NiCad or Lead Acid-type battery chargers. Power cells should only be charged by either the TI5679 MPU-24’s internal charger and the ac power cord furnished with the equipment, or when connected to aircraft’s external dc power receptacle. -
Page 27: Section 5 - Unit Care And Maintenance
Avoid Prolonged Exposure to Extremely Damp Environments Be sure to disconnect ac power from the ac source if the TI5679 MPU-24 has come into contact with water. If the AC Input Circuit Breaker has tripped due to water infiltration, allow the unit to dry out before attempting to reset circuit breaker. -
Page 28: Unit Servicing
Ensure proper packaging when returning the unit. Transport the unit only in a sturdy shipping crate or Tesla™ Shipping Case. It is important to enclose the Repair Request Form. Seal the crate on all sides and return it to Tesla™ at the address listed below. Please contact Tesla™ Customer Service at (302) 324-8910 with any questions or concerns. -
Page 29: Section 6 - Troubleshooting And Faq
5. Will a Tesla™ Turbo Start™ spool up a turbine engine? Nothing will start a turbine engine faster or safer than the right Tesla™ Turbo Start™. Not only will it eliminate hot starts, but it will extend the life of your starter, your engine and your battery while reducing maintenance. The Turbo Start™ senses the impedance from the starter/generator. - Page 30 Unit should never be allowed to discharge fully. In-field use, it receives a dc back charge directly from a running engine. When not in use, unit should be plugged into ac power (outlet) all the time. Tesla™ systems will retain 80% of their capacity after one year of storage.
- Page 31 Reset breaker by pressing red button. Reconnect ac and dc connections to the unit. (Plug in ac line cord on unit.) The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. TI5679 MPU-24...
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Page 32: Section 7 - Performance Data
Section 7 – Performance Data 7.1 – Purpose This section provides performance data for the TI5679 MPU-24. Continual reference to this information will enable the user to obtain maximum performance, utilization and service life from the MPU. Although maximum performance is not always required, regular referral to this section is recommended for the following reasons: To generate knowledge of unit’s performance margins to enable the operator to make sound... -
Page 33: Specific Conditions
These differences, however, are considered insignificant and are not individually accounted for. Ground Support and Aircraft Instrument Variations: The data shown in the performance charts do not account for instrument tolerance differences or inaccuracies. TI5679 MPU-24... -
Page 34: Temperature Conversion Chart
152.6 -31.0 -23.8 35.6 35.0 95.0 68.0 154.4 -30.0 -22.0 37.4 36.0 96.8 69.0 156.2 -29.0 -20.2 39.2 37.0 98.6 70.0 158.0 -28.0 -18.4 41.0 38.0 100.4 71.0 159.8 Figure 12.6.1 – Temperature conversion from Celsius to Fahrenheit. TI5679 MPU-24... -
Page 35: Output Voltage
Performance Data 7.7 – Output Voltage TI5679 MPU-24 Output Voltage 7.8 – Maximum Output Current TI5679 MPU-24 Maximum Output Current MAXIMUM OUTPUT CURRENT 3000 * * * * * * * * 2700 * * * * * * * *... -
Page 36: Section 8 - Optional Accessories
8.1 – Tesla™ AC Line Cords AC line cords come in several lengths or can be custom-ordered to fi t your needs. Tesla™ specializes in outfi tting cables with a variety of connectors and junction boxes. Contact Tesla™ customer service to fi nd out more about our selection of cords. - Page 37 APPENDIX A OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Afghanistan TI25000-004 Old British Line Cord Algeria TI25000-004 Old British Line Cord American Samoa TI25000-011 Australian Line Cord Angola TI25000-003 Continental European Line Cord Anguilla (U.K.) TI25000-005 United Kingdom Line Cord...
- Page 38 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Ecuador TI25000-001 North American Line Cord Egypt TI25000-003 Continental European Line Cord El Salvador TI25000-001 North American Line Cord England TI25000-005 United Kingdom Line Cord Equatorial Guinea...
- Page 39 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Laos TI25000-001 North American Line Cord Latvia TI25000-003 Continental European Line Cord Lebanon TI25000-003 Continental European Line Cord Lesotho TI25000-004 Old British Line Cord Liberia TI25000-005 United Kingdom Line Cord...
- Page 40 APPENDIX A (Cont.) OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS COUNTRY VOLTS TESLA™ PART # Romania TI25000-003 Continental European Line Cord Russia TI25000-003 Continental European Line Cord Rwanda TI25000-003 Continental European Line Cord Saudi Arabia 50/60 TI25000-003 Continental European Line Cord...
- Page 41 APPENDIX A (Cont.) UNIVERSAL LINE CORD KIT FOR WORLDWIDE OPERATIONS NOTE: TESLA™ UNIVERSAL AC LINE CORD KIT, P/N: TI25000-U00, IS FOR UNITS ORIGINALLY BUILT WITH THE UNIVERSAL AC LINE CORD OPTION ONLY. THE AC ADAPTER OPTION IS TESLA™ P/N TI16000-19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT(S).
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Page 42: Repair Request Form
Email: _______________________________________________________________________________________ Purchase Order #: ______________________________________________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Model #: ____________________________________ Serial #: ________________________________________ Shipping method to Tesla™: ______________________________________________________________________ Description of shipping package: ________________________________________________________________ Description of problem: _________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Return to Tesla™ 101 Centerpoint Boulevard, New Castle, DE 19720 Attention: Repair Department... - Page 43 Tesla™ 101 Centerpoint Blvd. New Castle, DE 19720 USA Tel: 302-324-8910 Fax: 302-324-8912 9475 Double R Blvd., Suite 2 Reno, NV 89521 Tel: 775-622-8801 Fax: 775-622-8810 www.teslaind.com ♦ www.tesla1.com TI1000...