Genie Z-51/30 Service Manual page 262

Section 6 • Schematics
Ground Control Box Wiring Diagram-
Z-45/25 Deutz Models (from serial number 13099 to 16303)
A B C
1
GROUND CONTROL BOX
BLK-R1#86
1 START RELAY
2
ORG/BLK-41A
2 TACHOMETER
M.H.
BLK-33D
3 START INPUT
RED-27B
4 AUX. ON
BRN-GRD.
5 GROUND
RED-R2 # 30
BATTERY
6
WHT-23A
7 KEY PWR.
8 KEY BYPASS
SECON.4
WHT-R2#86
9 IGN./FUEL ON
EXT.6
3
WHT-24D
10 ENG. FAULT
BASE TERMINATION BLOCK
D C B
RED-3 RED-S.P.
RED-4 1
RED/BLK-4 RD/BK-S.P.
RED/BLK-3 2
R/W-4
RED/WHT-3 3 RD/WT-S.P.
PRIM.5
WHT-4 WHT-3 4 WHT-S.P.
WHT/BLK-4 WHT/BLK-3 5 WT/BK-S.P.
W/R-4 WHT/RED-3 WT/RD-S.P.
6
BLK-4 BLK-3 BLK-S.P.
7
BLK/WHT-4
BLK/WHT-3 8 BK/WT-S.P.
4 BLK/RED-3 9 BK/RD-R5
BLU-4 BLU-3 10 BLU-S.P.
3
BLU/BLK-4 BLU/BLK-3 11 BU/BK-S.P.
BLU/WHT-3 12 BLU/WT-S.P.
BLK-ENA. BLU/RED-3
13
ORG-4/R7 ORG-3 ORG-SP
14
ORG/BLK-4/R8 ORG/BLK-3 15 OG/BK-SP
RED-ENA. ORG/RED-3 16 WHT#12-E.H.1
GRN-4 GRN-3 17 GRN-S.P.
2
GRN/BLK-4 GRN/BLK-3 18 GR/BK-S.P.
GRN/WHT-3 19 GR/WT-S.P.
RED-C.H. RED-S.P.
20
5
WHT-S.P.
WHT-E.H.1 RED-EXT.#6 21
BLK-2 BLK-S.P.
22
RD/WT-C.H.
WHT-2 23 WHT-S.P. WHT-ISM#7
WHT-ISM#10 24
1 WHT/BLK-EH.1 25 WHT/BLK-SP
26 WHT/RED-SP
WT/RD-E.H.1
RED-C.H
RED-1 27 RED-ISM#4 RED-S.P.
RED/BLK-C.H RED/BLK-1
28
RED/WHT-C.H R/W-1
29
WHT-ENA.
WHT-1 30
WT/BK-E.H.1 WHT/BLK-1 31
WHT/RED-C.H WHT/RED-1 32
6
BLK-ISM#3 BLK-1 33 BLK-S.P.
BLK/WHT-E.H.1 BLK/WHT-1 BLK/WHT-34
34
BK/RD-SP
BLK/RED-1 35 BK/RD-R3#35
BLU-M.H. BLU-1
36
WHT#40-R7
BU/BK-M.H. BLU/BLK-1 37
WHT-PRIM.#5
BLU/WHT-1 38
BLU/RED-1 39
ORG-1 40 WHT-SEC#4 WHT-EXT.#6
CH+EH1 ORG/BLK-1
OG/BK-E.H.1 41 OG/BK-IM2
ORG/RED-1 42
43
GRN-1
7 GRN/BLK-1 44
GR/WT-C.H GRN/WHT-1
45
GRD-HOLE
BLK/RED-EH-r.male r.fem-BLK/RED-R4
BLK/RED-EH-r.fem r.male-BLK/RED-R5
8
r.male-BLK-R1
BLK-E.H-r.fem
ORG-M.H.-r.male r.fem-ORG-R7
ORG/BLK-M.H.-r.male r.fem-ORG/BLK-R8
6 - 39 Genie Z-45/25 & Genie Z-45/25J
First Edition • Second Printing
D E F
IGN./START
MODULE
A
PRIMARY BOOM UP
WHT #23
PRIMARY BOOM DOWN
PRIMARY BOOM FUNCTION CONTROL
BLK #22
TURNTABLE ROTATE LEFT
RED #27
TURNTABLE ROTATE RIGHT
BRN TO R4
TURNTABLE ROTATE FUNCTION CTRL
BRN TO GRD
PRIMARY BOOM EXTEND
WHT #21
PRIMARY BOOM RETRACT
WHT#21TO R2
HORN
SECONDARY BOOM UP
SECONDARY BOOM DOWN
HOUR METER
SECONDARY BOOM FUNCTION CTRL
DRIVE ENABLE LIGHT
PLATFORM LEVEL UP
PLATFORM LEVEL DOWN
BLU/WHT #12
DRIVE ENABLE RELAY COIL
BLK/WHT-34
PLATFORM ROTATE LEFT/JIB UP
PLATFORM ROTATE RIGHT/JIB DOWN
R4
JIB VALVE
+12 V POWER
TS56
IGNITION POWER
+12 V TO PLATFORM
KEYSWITCH POWER
ENGINE FAULT
OIL PRESSURE SWITCH
GLOW PLUG
BLK/RED #35
OIL TEMPERATURE SWITCH
AUXILARY PUMP SELECT
TILT ALARM
2WD/4WD TS54
E.D.C.
E.D.C.
BRAKE
START ENGINE
BLU #10 FUNCTION ENABLE
GLOW PLUG
HIGH/LOW RPM
BLU/BLK #11
STEER LEFT
RED #20
STEER RIGHT
(SPARE) RED-R1
(SPARE)
BLK #33
OFF-LIMIT SPEED
ALTERNATOR PULSE PICKUP
(SPARE)
(SPARE)
(SPARE)
GENERATOR OPTION
Part No. 52709
G H I
GROUND CONTROL SWITCH PANEL
STACKED CONTACTS
KS1
P1 KS1 AUXILIARY
NC
NC TS51
STOP
WHT/BLK # 25
WHT/RED #26
+
L2
RED/WHT #3
2 OIL PRESS
1
RED/BLK #2
RED #1
BLK #7
3
BLK/WHT #8
L3 TS61
TS63
OIL TEMP.
EXTEND
RETRACT
PRIMARY WHT #4
BOOM
WHT/BLK #5
TS60
TS62
TS52
WHT/RED #6
TURNTABLE
ROTATE
SEC. BOOM
START
GRN/WHT #19
CB1 CB2
TS59
GRN/BLK #18
GRN #17
TS57
PLAT.
PLAT.
LEVEL
ROTATE
ORG #14
ORG/BLK #15
J K L
LABEL DESCRIPTION
P1 EMERGENCY STOP BUTTON
KS1 KEY SWITCH
TS51 AUXILIARY SWITCH
TS52 START ENGINE SWITCH
TS55 FUNCTION ENABLE SWITCH
TS56 GLOW PLUG
TS57 PLATFORM ROTATE SWITCH
TS59 PLATFORM LEVEL SWITCH
TS60 SECONDARY BOOM UP/DOWN SWITCH
TS61 PRIMARY BOOM UP/DOWN SWITCH
TS62 TURNTABLE ROTATE SWITCH
TS63
PRIMARY BOOM EXTEND/RETRACT SWITCH
CIRCUIT BREAKER, ENGINE, 15A
CB1
CIRCUIT BREAKER, CONTROLS, 15A
CB2
HM HOUR METER
R4
SPEED LIMITING VARIABLE RESISTOR 10 OHMS
L2 OIL PRESSURE LED
L3 OIL TEMPERATURE LED
CR1 IGNITION / START RELAY
CR2 POWER RELAY
HIGH IDLE CUTOUT RELAY
CR3
CR4 RPM SOLENOID RELAY
SERVICE HORN RELAY
CR5
CR7 PLATFORM LEVEL CUTOUT RELAY- UP (CE MODELS ONLY)
CR8 PLATFORM LEVEL CUTOUT RELAY - DOWN (CE MODELS ONLY)
BLK/RED#35B
RED-ISM#6
WHT-ISM#9
RED-CB1
CR1 CR2 CR3
BLK-ISM#1
BLK#R1-E.H.
WHT#21
BLK/RED#R4-EH
WHT-40B
BLK/RED#R5-AH.
ORG-4
CR5
CR7
BRN GRND H.M
BLK#22
BLK/RED-9A
ORG/BLK-15
ORG-14
WIRE CONNECTION ABBREVIATION KEY:
EH ENGINE HARNESS
C.H. CHASSIS HARNESS
M.H. MANIFOLD HARNESS
S.P. SWITCH PANEL
R or CR RELAY
ISM IGNITION/START MODULE
H.M. HOUR METER
M N
CR4
ORG/BLK-4
CR8
PLATFORM LEVEL
CUTOUT
(CE VERSION ONLY)