Table of Contents
Advertisement
Quick Links
OPERATION MANUAL
Multiple Coolant Exchanger
Multiple Coolant Exchanger
Multiple Coolant Exchanger
Multiple Coolant Exchanger
(With Flush and Flow Indicator)
Manual Number 035-82236-00
MCX-2F
MAHLE Aftermarket Inc., Service Solutions
MAHLE
Aftermarket Inc., Service Solutions
MAHLE
MAHLE
Aftermarket Inc., Service Solutions
Aftermarket Inc., Service Solutions
www.servicesolutions.mahle.com
10 Innovation Drive
York, PA 17402
800-468-2321
Advertisement
Table of Contents
Related Manuals for MAHLE MCX-2
Summary of Contents for MAHLE MCX-2
- Page 1 Multiple Coolant Exchanger Multiple Coolant Exchanger Multiple Coolant Exchanger Multiple Coolant Exchanger (With Flush and Flow Indicator) MAHLE MAHLE Aftermarket Inc., Service Solutions Aftermarket Inc., Service Solutions MAHLE MAHLE Aftermarket Inc., Service Solutions Aftermarket Inc., Service Solutions 10 Innovation Drive...
-
Page 2: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS Component Description ............. 2 Safety Precautions ..............3 Set-up ..................4 Connection to Power ..............5 Relieving Radiator Pressure ............6 Lowering Coolant Level .............. 7 Connecting to the Coolant System ..........8 Special Hookups ................ -
Page 3: Component Description
COMPONENT DESCRIPTION COMPONENT DESCRIPTION COMPONENT DESCRIPTION COMPONENT DESCRIPTION Unpack all components and verify quantities per this illustration. Contact MAHLE if any items are missing or damaged. 1-3/8 1-1/4 1-3/8 1-1/4 Small Hose Clamps Small Adapter Hose Small Step Adapters 1-3/4... -
Page 4: Safety Precautions
SAFETY PRECAUTIONS SAFETY PRECAUTIONS SAFETY PRECAUTIONS SAFETY PRECAUTIONS WARNING WARNING WARNING WARNING: : : : FAILURE TO FOLLOW THESE PRECAUTIONS CAN RESULT IN SERIOUS INJURY FAILURE TO FOLLOW THESE PRECAUTIONS CAN RESULT IN SERIOUS INJURY FAILURE TO FOLLOW THESE PRECAUTIONS CAN RESULT IN SERIOUS INJURY FAILURE TO FOLLOW THESE PRECAUTIONS CAN RESULT IN SERIOUS INJURY OR DEATH. -
Page 5: Set-Up
SET UP SET UP SET UP SET UP Install Filter and Bowl on rear of MCX-2F as shown. These items are shipped in the carton with the adapters and adapter hoses. The MCX-2F has two tanks (plus an extra New Coolant Tank) which are installed and connected from the rear. -
Page 6: Connection To Power
CONNECTION TO POWER CONNECTION TO POWER CONNECTION TO POWER CONNECTION TO POWER The MCX-2F control panel is illustrated above. Note that the bottom of all three selector switches has been pressed which turns all functions off. Make sure all Make sure all switches are off before connecting switches are off before connecting Make sure all Make sure all... -
Page 7: Relieving Radiator Pressure
RELIEVING RADIATOR PRESSURE RELIEVING RADIATOR PRESSURE RELIEVING RADIATOR PRESSURE RELIEVING RADIATOR PRESSURE WARNING: WARNING: WARNING: WARNING: Coolant Coolant in the vehicle cooling system may be extremely hot and under great Coolant Coolant in the vehicle cooling system may be extremely hot and under great in the vehicle cooling system may be extremely hot and under great in the vehicle cooling system may be extremely hot and under great pressure. -
Page 8: Lowering Coolant Level
LOWERING COOLANT LEVEL LOWERING COOLANT LEVEL LOWERING COOLANT LEVEL LOWERING COOLANT LEVEL Green Hose Black Hose SYSTEM PR ESSURE SYSTEM VACUUM LOWER RAD IAT OR & OVER FLOW Radiator LOWER RAD IAT OR & OVER FLOW TEST EMPT Y WAST E T ANK EXCH ANGE C OOLANT OR FILL R ADIATOR &... -
Page 9: Connecting To The Coolant System
CONNECTING TO THE COOL CONNECTING TO THE COOL CONNECTING TO THE COOL CONNECTING TO THE COOLANT SYSTEM ANT SYSTEM ANT SYSTEM ANT SYSTEM The MCX-2F can be connected to the cooling system in either of the configurations shown below. The choice is dependent on the ease of accessibility to the hose connections. 1. -
Page 10: Special Hookups
SPECIAL HOOKUPS SPECIAL HOOKUPS SPECIAL HOOKUPS SPECIAL HOOKUPS Special Hookup 1) It may be necessary to reverse the hoses during the coolant replacement procedure on the next page for systems with a reverse-connected thermostat. See note after Step 6 on next page for the symptoms of this situation. -
Page 11: Engine Flush
ENGINE FLUSH ENGINE FLUSH ENGINE FLUSH ENGINE FLUSH The engine can be flushed with a chemical additive with the MCX-2F connected as described in preceding pages. Two valves located on the front panel each have two positions - EXCHANGE and BYPASS. -
Page 12: Coolant Replacement
COOLANT REPLACEMENT COOLANT REPLACEMENT COOLANT REPLACEMENT COOLANT REPLACEMENT Once the MCX-2F is connected as described on the preceding pages it is ready to replace the old coolant with new coolant. Green Hose Adapte Black Hose Hose SYSTEM PR ESSURE SYSTEM VACUUM LOWER RAD IAT OR &... -
Page 13: Test Coolant System For Leaks
TEST COO TEST COOLANT SYSTEM FOR LEAKS TEST COO TEST COO LANT SYSTEM FOR LEAKS LANT SYSTEM FOR LEAKS LANT SYSTEM FOR LEAKS The MCX-2F can be used to check the coolant system for leaks. The coolant system is pressurized and the System Pressure Gauge on the MCX-2F is monitored for a drop in pressure which would indicate a system leak. -
Page 14: Completing The Job
COMPLETING THE JOB COMPLETING THE JOB COMPLETING THE JOB COMPLETING THE JOB All used coolant in the vehicle cooling system has now been replaced with new coolant. The following steps will complete the job. Green Hose Black Hose SYSTEM PR ESSURE SYSTEM VACUUM LOWER RAD IAT OR &... - Page 15 COMPLETING THE JOB COMPLETING THE JOB COMPLETING THE JOB COMPLETING THE JOB Green Hose Black Hose SYSTEM PR ESSURE SYSTEM VACUUM LOWER RAD IAT OR & OVER FLOW Radiator LOWER RAD IAT OR & OVER FLOW TEST EMPT Y WAST E T ANK EXCH ANGE C OOLANT OR FILL R ADIATOR &...
-
Page 16: Changing Coolant Type
CHANGING COOLANT TYPE CHANGING COOLANT TYPE CHANGING COOLANT TYPE CHANGING COOLANT TYPE The MCX-2F has a means for easily using different types of coolants. A special feature is the clearing process which purges coolant from the hoses and pumps prior to changing the new coolant tank. - Page 17 CHANGING COOLANT TYPE CHANGING COOLANT TYPE CHANGING COOLANT TYPE CHANGING COOLANT TYPE Green Hose Black Hose SYSTEM PR ESSURE SYSTEM VACUUM LOWER RAD IAT OR & OVER FLOW SYSTEM PRESSURE LOWER RAD IAT OR & OVER FLOW TEST EMPT Y WAST E T ANK EXCH ANGE C OOLANT OR FILL R ADIATOR &...
-
Page 18: Emptying The Waste Tank
EMPTYING THE WASTE TANK EMPTYING THE WASTE TANK EMPTYING THE WASTE TANK EMPTYING THE WASTE TANK The Waste Tank can be emptied two different ways. The Waste Tank can be removed from the MCX-2F and transported to the area where it is to be emptied. -
Page 19: Replacement Parts
REPLACEMENT PARTS REPLACEMENT PARTS REPLACEMENT PARTS REPLACEMENT PARTS Call 800-468-2321 (Extension 259) For Technical Support or Parts Ordering Visit our web-site at www.www.servicesolutions.mahle.com Fuse 15 AMP 025-80326-00 1-1/4 1-3/8 Small Adapter Hose 370-80049-00 3-Bolt Style (Includes 2 Clamps) Impeller & Gasket... -
Page 20: Waste Pump Impeller Replacement
WASTE PUMP IMPELLER REPLACEMENT WASTE PUMP IMPELLER REPLACEMENT WASTE PUMP IMPELLER REPLACEMENT WASTE PUMP IMPELLER REPLACEMENT The waste pump impeller may require periodic replacement. The concentration of impurities in recovered old coolant affects the life of the pump impeller. Changing the impeller is quick and easy as follows: 1. -
Page 21: Flow & Wiring Diagram
FLOW & WIRING DIAGRAM FLOW & WIRING DIAGRAM FLOW & WIRING DIAGRAM FLOW & WIRING DIAGRAM...