Related Manuals for TIDI Zero-Gravity
Summary of Contents for TIDI Zero-Gravity
- Page 1 Preventative Maintenance Checklist Zero-Gravity Radiation Protection System ® Preventative Maintenance Checklist Original Translation Source is in English...
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Page 2: Table Of Contents
Leaded Acrylic Shield ........................6 Safety Liability ............................. 7 Safety Warning ........................... 7 Safety Symbols ............................ 8 Zero-Gravity System Preventative Maintenance Checklist: ..........9 Zero-Gravity Accessory Preventative Maintenance Checklist: ........10 Cable Inspection (All Systems) ......................11 Cable Replacement ........................11 Cable Inspection .......................... - Page 3 System Description ........................... 39 Zero-Gravity Floor Unit (ZGM-6-5H) ....................39 Zero-Gravity Hinged Swing Arm Unit (ZGHSA) ................40 Zero-Gravity Monorail Hinged Swing Arm Unit (ZGCM-HSA) ............40 Zero-Gravity Monorail Unit (ZGCM-48 or ZGCM-66) ............... 41 Body Shield Overview ........................42 System Overview ..........................
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Page 4: Important Information
Preventative Maintenance Checklist This document is intended to provide guidance for the proper check and inspection of the Zero-Gravity systems and Leaded Acrylic Shield unit. All inspection activity should be performed while the system is not in use. Particularly helpful information is italicized. - Page 5 Within the bounds of the legal requirements, the manufacturer is only responsible for the technical safety characteristics of this apparatus if the maintenance, repairs, and modifications to this apparatus are performed by TIDI Products or an approved TIDI Products representative.
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Page 6: Zg System Information
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® ZG System Information The preventative maintenance instructions in this document refer to the Zero-Gravity ® Radiation Protection System with the following identification: ● Manufactured for: TIDI Products, LLC ● Product name: Zero-Gravity Radiation Protection System ®... -
Page 7: Safety Liability
● The Zero-Gravity has not been installed or setup for a procedure in accordance with the respective system Installation and User’s Guide, or this document. ● The Zero-Gravity is used in a manner other than its intended use as stated above. Safety Warning ●... -
Page 8: Safety Symbols
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Safety Symbols Important information in this document is marked with symbols and keywords. Keywords such as WARNING, CAUTION, Material Disposition Notice, or ATTENTION indicate the level of risk involved. The symbols emphasize the message visually. -
Page 9: Zero-Gravity System Preventative Maintenance Checklist
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Zero-Gravity System Preventative Maintenance Checklist: For use with ZGM-6-5H, ZGHSA, ZGCM-HSA, ZGCM-48, and ZGCM-66 systems. System Frequency Task Name Certified Tech All ZGM-6-5H ZGHSA ZGCM-HSA ZGCM-48 ZGCM-66 Annually Cable Inspection Body Shield Rotation Inspection... -
Page 10: Zero-Gravity Accessory Preventative Maintenance Checklist
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Zero-Gravity Accessory Preventative Maintenance Checklist: For use with ZGCMRS accessories. System Frequency Task Name Certified Tech Annually Adjusting Ball Joint Tension Adjusting the Arm Assembly Leaded Acrylic Integrity Inspection Moving Parts Inspection... -
Page 11: Cable Inspection (All Systems)
Shield protective lead material. If the Body Shield is damaged, it must be inspected according to the Body Shield and Face Shield Fluoroscopy Inspection section of the User’s Guide (TIDI Products document 84000). WARNING! INJURY RISK-CABLE HAZARD Excessive rotation of Body Shield may cause Balancer Cable to break. - Page 12 Radiation Protection System Preventative Maintenance Checklist ® If any abnormalities are observed, the cable should be replaced. Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel.
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Page 13: (Body Shield Balancer Swivel) Body Shield Rotation Inspection (All Systems)
Shield protective lead material. If the Body Shield is damaged, it must be inspected according to the Body Shield and Face Shield Fluoroscopy Inspection section of the User’s Guide (TIDI Products document 84000). WARNING! INJURY RISK-CABLE HAZARD Excessive rotation of Body Shield may cause Balancer Cable to break. -
Page 14: Body Shield Vertical Travel Inspection (All Systems)
/ replaced by authorized personnel. Replace the body shield balancer connector assembly if the cable is rotating with the body shield. Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. -
Page 15: Body Shield Vertical Drifting Inspection (All Systems)
Refer to Adjusting the Body Shield Vertical Tension on page 14 for guidance on addressing the drifting of a body shield. If additional support is needed, contact TIDI Technical Service using the provided contact information. Adjusting the Body Shield Vertical Tension (All Systems) -
Page 16: Face Shield Inspection (All Systems)
Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. If additional support is needed, contact TIDI Technical Service using the provided contact information. Material Disposal Notice: Lead Follow local regulations on proper lead disposal. -
Page 17: Velcro Inspection (All Systems)
Replace any section of Velcro if abnormalities are observed following the instructions provided within the Velcro replacement kit. Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. -
Page 18: End Stop Cap Hardware Inspection (All Systems)
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® If additional support is needed, contact TIDI Technical Service using the provided contact information. End Stop Cap Hardware Inspection (All Systems) Check each of the (2) 5/16-18 x 2-3/4 inches long End Stop Cap shoulder bolts for each End Stop Cap equipped on your system to ensure they are installed and tight. -
Page 19: Body Shield Connector Hardware Inspection (All Systems)
/ or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. If additional support is needed, contact TIDI Technical Service using the provided contact information. Tighten screws in opposite corners (one rotation each) until tight. -
Page 20: System Specific Inspections
Boom Arm Mounting Hardware Inspection (ZGM-6-5H) While the system is not in use, use a ladder to access the top of the Zero-Gravity floor system directly above the vertical column. Check each of the (3) 3/8-16 x 1-inch long screws connecting the boom arm to the boom arm mount to ensure they are in place and tight. -
Page 21: Moving Parts Inspection (Zgm-6-5H)
Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. If additional support is needed, contact TIDI Technical Service using the provided contact information. Preventative Maintenance Checklist (81000) -
Page 22: Moving Parts Inspection (Zghsa | Zgcm-Hsa | Zgcm-48 | Zgcm-66)
Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. If additional support is needed, contact TIDI Technical Service using the provided contact information. Preventative Maintenance Checklist (81000) - Page 23 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 15: ZGCM-48 & ZGCM-66 Translation Translation And Rotation Figure 16: ZGHSA Translation Rotation And Rotation Translation Preventative Maintenance Checklist (81000)
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Page 24: Collision Inspection (Zghsa | Zgcm-Hsa | Zgcm-48 | Zgcm-66)
Inspect for any obstructions with other equipment to identify collision hazards. (Figure 15: ZGCM-48 & ZGCM-66) (Figure 16: ZGHSA) (Figure 17: ZGCM-HSA) If additional support is needed, contact TIDI Technical Service using the provided contact information. Boom Arm to Drop Tube Hardware Inspection... -
Page 25: Boom Arm To Drop Tube Hardware Inspection (Zgcm-Hsa)
Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. If additional support is needed, contact TIDI Technical Service using the provided contact information. Preventative Maintenance Checklist (81000) -
Page 26: Toe Clamp Mounting Bolt And Cover Inspection (Zgcm-48 | Zgcm-66 | Zgcm-Hsa)
Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. If additional support is needed, contact TIDI Technical Service using the provided contact information. Preventative Maintenance Checklist (81000) -
Page 27: Drop Tube Carriage Mount Hardware Inspection (Zgcm-48 | Zgcm-66)
Monitor Bridge. (Figure 22) If additional support is needed, contact TIDI Technical Service using the provided contact information. Preventative Maintenance Checklist (81000) -
Page 28: Boom Arm Orientation Inspection (Zgcm-48 | Zgcm-66)
Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. If additional support is needed, contact TIDI Technical Service using the provided contact information. Preventative Maintenance Checklist (81000) -
Page 29: Drop Tube Carriage Mount Hardware Inspection (Zgcm-Hsa)
Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. If additional support is needed, contact TIDI Technical Service using the provided contact information. Preventative Maintenance Checklist (81000) -
Page 30: Align Friction Brake & Adjust Bearing Tension (Zghsa | Zgcm-Hsa)
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® CAUTION! PINCH POINT HAZARD Use care when moving the Carriage along the Rail Assembly. Fingers or hands can be pinched between the moving Carriage and the Rail End Stops. Figure 24 Figure 25 Align Friction Brake &... - Page 31 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 26 Adjust Bearing Tension (Figure 27) To add more tension on the bearing, use a crescent wrench to loosen (turn counterclockwise) the jam nut and rotate the adjustment screw clockwise (to the right).
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Page 32: Inspection Instructions For Leaded Acrylic Shield (Zgcmrs)
(4) set screws. Periodically check the tension of the shield to determine if the desired mobility was reached. Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. -
Page 33: Drop Tube Carriage Mount Hardware Inspection (Zgcm-Hsa)
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® If additional support is needed, contact TIDI Technical Service using the provided contact information. Figure 29: ZGCMRS Shield Attachment Point Set Screws Drop Tube Carriage Mount Hardware Inspection (ZGCM-HSA) While the system is not in use, remove the (4) 10-32 X ½-inch-long panhead Phillips screws from the carriage cover removing the carriage cover with the screws. -
Page 34: Leaded Acrylic Hardware Inspection
Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. If additional support is needed, contact TIDI Technical Service using the provided contact information. Preventative Maintenance Checklist (81000) -
Page 35: Swivel Arm Hardware Inspection
Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. If additional support is needed, contact TIDI Technical Service using the provided contact information. Figure 33... - Page 36 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 34 Ceiling Column Shaft (Drop Tube) Flat Washer Tab Lock Washer Retaining Ring Figure 35 Small Phillips Screw Lock Screw Lead Acrylic Shield Assembly Connector Preventative Maintenance Checklist (81000)
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Page 37: Adjusting The Arm Assembly
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Adjusting the Arm Assembly While the system is not in use, position the ZGCMRS into a space where it can be maneuvered without the risk of colliding with other equipment. To adjust the arm for the weight of the leaded acrylic shield assembly, use a hex key wrench on the lower arm assembly (Figure 33) to adjust for weight on the arm. -
Page 38: Moving Parts Inspection (Zgcmrs)
Contact a TIDI Products authorized representative or TIDI Products service for repairs and / or replacement of components. Replacement and repairs may only be completed by TIDI Products authorized personnel. If additional support is needed, contact TIDI Technical Service using the provided contact information. Moving Parts Inspection (ZGCMRS) -
Page 39: System Description
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 38 Translation Rotation System Description Zero-Gravity Floor Unit (ZGM-6-5H) Features: Mobile unit with heavy base with casters and locks, variable-height mast, 48” pivoting boom. Preventative Maintenance Checklist (81000) -
Page 40: Zero-Gravity Hinged Swing Arm Unit (Zghsa)
Zero-Gravity Hinged Swing Arm Unit (ZGHSA) Features: Ceiling mounted central pivot-plate, swinging rigid arm, 48” lower track. Zero-Gravity Monorail Hinged Swing Arm Unit (ZGCM-HSA) Features: Ceiling mounted upper track, central pivot on upper trolley with 48” lower track. Preventative Maintenance Checklist (81000) -
Page 41: Zero-Gravity Monorail Unit (Zgcm-48 Or Zgcm-66)
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Zero-Gravity Monorail Unit (ZGCM-48 or ZGCM-66) Features: Ceiling mounted upper track, (ZGCM-48) 48” lower track or (ZGCM-66) 66” lower track. Preventative Maintenance Checklist (81000) -
Page 42: Body Shield Overview
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Body Shield Overview Figure 39 Preventative Maintenance Checklist (81000) - Page 43 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 39 Chart Item Part Body Shield Body Shield Body Shield Body Shield Shoulder Shield (Both Sides) Shoulder Shield (Both Sides) Screw Cover Screw Cover Face Shield Preventative Maintenance Checklist (81000)
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Page 44: System Overview
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® System Overview Figure 40 (ZGM-6-5H) 3 – Boom Arm Assembly 3a, 3b, 3c, 3d & 3e 2 – Column Assembly 2a, 2b & 2c 4 – Body Shield Assembly 4a, 4b, 4c & 4d Identification Tag 1 –... - Page 45 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 40 Chart (ZGM-6-5H) Item Part Base Assembly Toolbox Locking Casters Leveling Feet Column Assembly Locking Pin Lift Handles Snubber Handle Boom Arm Assembly Turntable Bearing End Stop Cap Balancer Bearing Rotational Lock...
- Page 46 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 40 Chart (ZGM-6-5H) Item Part Body Shield Assembly (ZGBFS) Face Shield Connector Shoulder Shields, Right (ZGSS-R) and Left (ZGSS-L) Body Shield CAUTION! INJURY RISK Failure to maintain control of column, when raising or lowering, can result in personal injury or property damage.
- Page 47 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 41 (ZGHSA) 1 – Hinged Swing Arm Assembly 1a, 1b, 1c & 1d 2b 2a (both ends) 2 – Boom Arm Assembly 2a, 2b & 2c 3 – Body Shield Assembly 3a, 3b, 3c &...
- Page 48 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 41 Chart (ZGHSA) Item Part Hinged Swing Arm Assembly Support Plate Assembly Ceiling Swivel Drop Tube Identification Tag Boom Arm Assembly Swivel Support Docking Station End Stop Cap Body Shield Assembly (ZGBFS)
- Page 49 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 42 (ZGCM-48 | ZGCM-66) 1 - Rail Assembly 1a, 1b, 1c, 1d & 1e (both ends) (both ends) 2 – Boom Arm Assembly 2a, 2b, 2c, 2d & 2e 3 – Body Shield Assembly 3a, 3b, 3c &...
- Page 50 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 42 Chart (ZGCM-48 | ZGCM-66) Item Part Rail Assembly Rail Carriage Carriage Covers End Stop Identification Tag Boom Arm Assembly Docking Station End Stop Cap Swivel Assembly Lock Pin Boom Arm Adjustment Knob...
- Page 51 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 43 (ZGCM-HSA) Preventative Maintenance Checklist (81000)
- Page 52 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 43 Chart (ZGCM-HSA) Item Part Rail Assembly Rail Carriage Carriage Covers End Stop Boom Arm Assembly End Stop Cap Swivel Support Body Shield Assembly (ZGBFS) Face shield Connector Shoulder Shields, Right (ZGSS-R)
- Page 53 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 44 (ZGCMRS) 1 - Monorail Assembly 1a, 1b, 1c, 1d, & 1e 1b & 1c 3 – Leaded Acrylic Shield 3a & 3b 2 – Swivel Arm Preventative Maintenance Checklist (81000)
- Page 54 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Figure 44 Chart (ZGCMRS) Item Part Monorail Assembly Rail Carriage Carriage Side Covers End Stop Identification Tag Swivel Arm Assembly Leaded Acrylic Shield Assembly Leaded Acrylic Shield Leaded Acrylic Shield Handle Preventative Maintenance Checklist (81000)
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Page 55: Body Shield Balancer Swivel Identification
Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® System Feature (Body Shield Balancer Connector) Body Shield Balancer Swivel Identification Each main system is equipped with a balancer connector used to connect the balancer cable to the body shield frame. Use the descriptions and images below to determine whether your system contains the body shield balancer connector without the swivel feature or the body shield balancer connector with the swivel feature. -
Page 56: Limited Warranty
® Limited Warranty TIDI Products warrants to Customer that this product, manufactured for TIDI Products and sold to customer, will be free from defects in materials and workmanship for a period of one (1) year after delivery to Customer. This warranty shall not apply to any products, which... - Page 57 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® This page intentionally left blank. Preventative Maintenance Checklist (81000)
- Page 58 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Preventative Maintenance Checklist (81000)
- Page 59 Zero-Gravity Radiation Protection System Preventative Maintenance Checklist ® Preventative Maintenance Checklist (81000)
- Page 60 Manufactured for: Made in the United States of America CONTACT INFORMATION Phone: 1.800.521.1314 +1.920.751.4300 United States Patents 7,973,299; 8,207,516; 8,558,204; 8,598,554 B2; 8,925,553; 8,933,426 For U.S. and Foreign Patent information, see //go.tidiproducts.com/patents Additional Patents Pending 81000 Rev 01...
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