TIDI Zero-Gravity ZGM-6-5H Installation Manual
  1. Manuals
  2. Brands
  3. TIDI Manuals
  4. Medical Equipment
  5. Zero-Gravity ZGM-6-5H
  6. Installation manual

TIDI Zero-Gravity ZGM-6-5H Installation Manual

Floor & ceiling mounted units
Hide thumbs Also See for Zero-Gravity ZGM-6-5H:
Table of Contents

Advertisement

Quick Links

Download this manual
Installation Guide
ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA
Floor & Ceiling Mounted Units
Installation Guide for TIDI
Products Authorized Installers Only
®
Original Translation Source is in English

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Zero-Gravity ZGM-6-5H and is the answer not in the manual?

Questions and answers

Related Manuals for TIDI Zero-Gravity ZGM-6-5H

Summary of Contents for TIDI Zero-Gravity ZGM-6-5H

  • Page 1 Installation Guide ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Floor & Ceiling Mounted Units Installation Guide for TIDI Products Authorized Installers Only ® Original Translation Source is in English...

  • Page 2: Table Of Contents

    Zero-Gravity Radiation Protection System Installation Guide ® Table of Contents Important Information ........................6 Read this Manual Before Starting to Work! ................6 Zero-Gravity Document List .......................6 Installation Instructions .......................7 Intended Use ..........................8 Radiation Protection System ................8 Zero-Gravity ® Foreseeable Misuse ........................8 Safety Liability ...........................8 Safety Warning ..........................9 Installation Guide ........................9...
  • Page 3 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Additional Required Installation Tools (ZGCM-48 | ZGCM-66) ..........41 Additional Required Installation Tools (ZGCM-HSA) ...............41 Installation – Floor Unit (ZGM-6-5H) ...................42 System Installation Sequence ....................42 Relocate All Components to Surgical Suite (Figure 6) ............42 Figure 6 ..........................43 Install the Boom ........................44 Figure 7 ..........................44...
  • Page 4 Zero-Gravity Radiation Protection System Installation Guide ® Figure 26 (ZGHSA | ZGCM-HSA) ..................68 Figure 27 (ZGCM-48 | ZGCM-66) ..................69 Figure 28 (ZGCM-48 | ZGCM-66) ..................70 Install Carriage Cover (ZGCM-48 | ZGCM-66 | ZGCM-HSA) ..........71 Figure 29 (ZGCM-HSA) ......................71 Figure 30 (ZGCM-48 | ZGCM-66) ..................71 Install Optional Bumper (ZGCM-48 | ZGCM-66) (Figure 30) ..........72 Install Balancer (ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA) ..........72 Figure 31 ..........................73...
  • Page 5 Oversættelser kan findes på TIDI Products’ websted: https://tidiproducts.com/ifu Vertalingen beschikbaar op de website van TIDI Products: https://tidiproducts.com/ifu Traductions disponibles sur le site Web de TIDI Products : https://tidiproducts.com/ifu Übersetzungen sind auf der Website von TIDI Products verfügbar: https://tidiproducts.com/ifu Traduzioni disponibili sul sito web di TIDI Products: https://tidiproducts.com/ifu...

  • Page 6: Important Information

    Within the bounds of the legal requirements, the manufacturer is only responsible for the technical safety characteristics of this apparatus if the maintenance, repairs, and modifications to this apparatus are performed by TIDI Products or an approved TIDI Products representative.

  • Page 7: Installation Instructions

    Monorail 48 (ZGCM-48) or 66 inches (ZGCM-66) • Serial Number: See Identification Tag (Figure 2, 3, 4, & 5) • Sterile covers manufactured by: TIDI Products • Authorized representatives: See Declarations of Conformity. • Manufacture date: See Identification Tag (Figure 2, 3, 4, & 5) •...

  • Page 8: Intended Use

    Safety Symbols section of this document. Please read this document in its entirety before using this equipment. Safety Liability TIDI Products assumes no liability for the safe and reliable operation of Zero- Gravity Radiation Protection System where: ®...

  • Page 9: Safety Warning

    All fixed attachments between Zero-Gravity system and building superstructures must be approved by the facilities engineer of record. TIDI Products or their authorized representatives will complete the installation following the approval of all required pre-installation activities by the customer.

  • Page 10: System Description

    Zero-Gravity Radiation Protection System Installation Guide ® System Description Zero-Gravity Floor Unit (ZGM-6-5H) Features: Mobile unit with heavy base with casters and locks, variable-height mast, 48” pivoting boom. Zero-Gravity Hinged Swing Arm Unit (ZGHSA) Features: Ceiling mounted central pivot-plate, swinging rigid arm, 48” lower track. Floor &...

  • Page 11: Zero-Gravity Monorail Hinged Swing Arm (Zgcm-Hsa)

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Zero-Gravity Monorail Hinged Swing Arm (ZGCM-HSA) Features: Ceiling mounted upper track, central pivot on upper trolley with 48” lower track. Zero-Gravity Monorail Unit (ZGCM-48 or ZGCM-66) Features: Ceiling mounted upper track, (ZGCM-48) 48”...

  • Page 12: Safety Symbols

    Zero-Gravity Radiation Protection System Installation Guide ® Safety Symbols Important information in this document is marked with symbols and keywords. Keywords such as WARNING, CAUTION, or ATTENTION indicate the level of risk involved. The symbols emphasize the message visually. WARNING! Indicates a potentially hazardous situation, which could result in a serious risk of injury or death to patient or operator and or damage to...

  • Page 13: Document Safety Symbols

    WARNING! The system must be assembled and installed by TIDI Products authorized representatives. TIDI Products recommends using a minimum of two persons capable of lifting 100 pounds (45 kilograms) to install the system.
  • Page 14 Body Shield is damaged, it must be inspected according to the Body and Face Shield Fluoroscopy Inspection section of the User’s Guide (TIDI Products document 84000). WARNING! INJURY RISK-HEAVY EQUIPMENT Use care when handling the Hinged Swing Arm Assembly. The Support Plate Assembly weighs approximately 200 pounds (90 kilograms) and must be handled using a mechanical lift.
  • Page 15 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA CAUTION! INJURY RISK Zero-Gravity floor unit is heavy. Use caution when handling the device. Do not release balancer cable unless the clamp stop is securely fastened and tightened to the body shield frame.
  • Page 16 Zero-Gravity will not function properly if mounted in the wrong orientation. Personnel working with Zero-Gravity system(s) must be properly trained. Repairs or maintenance may only GENERAL be performed by TIDI Products representatives or representatives authorized by TIDI Products. Floor & Ceiling Mounted Units (83000)

  • Page 17: Device Safety Symbols

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Device Safety Symbols Important information on the device is marked with symbols and keywords. WARNING! TIP OVER HAZARD Do not lean or hang on boom. WARNING! MAGNETIC FIELD HAZARD: CARDIAC DEVICE RISK: The Zero-Gravity body shield is magnetically coupled to the Zero-...
  • Page 18 Zero-Gravity Radiation Protection System Installation Guide ® READ INSTRUCTIONS FOR USE To reduce risk of injury, user(s) must carefully read and understand this document and be trained prior to use. CAUTION! RADIATION RISK To reduce risk of injury, user(s) must exercise caution to avoid contamination with or undue exposure to ionizing radiation.

  • Page 19: Device Operation Symbols

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Device Operation Symbols Important information on the device is marked with symbols and keywords. Locking Pin is used in adjusting vertical column height. If Pin is disengaged vertical column height is adjustable.
  • Page 20 FACE SHIELD; Pb 0.50/150 kVp* https://www.tidiproducts.com/ifu Zero-Gravity Body and Face Shield, P/N ZGBFS ◦ B=23.6 inches *IEC 61331-3:2014 (NARROW BEAM CONDITIONS) S/N 123456 (60.0 centimeters) TIDI Products, LLC ANNEX II, 570 Enterprise Drive 2797 0086 PPE REGULATION Neenah, WI 54956 USA ◦...

  • Page 21: Body Shield Overview

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Body Shield Overview See Figure 1 below and the chart on the next page for dimensions to define the protection area for body shield users. Figure 1 Face Shield J, K, L, M &...
  • Page 22 Zero-Gravity Radiation Protection System Installation Guide ® Figure 1 Chart * IEC 61331-3-Section 5.3, a standard that defines sizing for wrap around radiation aprons is not applicable to the Body Shield. Zero-Gravity meets or exceeds the cited requirements. See Figure 1 and the chart below. Lead Thickness 61331-3...

  • Page 23: System Overview

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA System Overview Figure 2 (ZGM-6-5H) 3 – Boom Arm Assembly 3a, 3b, 3c, 3d & 3e 3d 3e 3a 2 – Column Assembly 2a, 2b & 2c 4 –...
  • Page 24 Zero-Gravity Radiation Protection System Installation Guide ® Figure 2 Chart (ZGM-6-5H) Item Part Purpose and Specification Supports column assembly (2) and boom arm assembly (3). Base Assembly Weight: 660 pounds (300 kilograms) Width: 48 inches (122 centimeters) Depth: 28 inches (71 centimeters) Contains: (1) each 5/16 inch, 5/32 inch and 1/8 inch hex wrenches;...
  • Page 25 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 2 Chart (ZGM-6-5H) Item Part Purpose and Specification Body Shield Consists of face shield (4a), Connector (4b), Right Assembly and Left shoulder flaps (4c), and body shield (4d). (ZGBFS) Total weight: ~ 54 pounds (24.5 kilograms) 0.50-millimeter Pb Equivalent/150 Peak kilovoltage^.
  • Page 26 Assembled weight 750 pounds (341 kilograms) Use Safety Confirm that system has been installed per the TIDI Products issued Installation Guide CAUTION! INJURY RISK Failure to maintain control of column, when raising or lowering, can result in personal injury or property damage.
  • Page 27 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 3 (ZGHSA) 1 – Hinged Swing Arm Assembly 1a, 1b, 1c & 1d (both ends) 2 – Boom Arm Assembly 2a, 2b & 2c 3 – Body Shield Assembly 3a, 3b, 3c &...
  • Page 28 Zero-Gravity Radiation Protection System Installation Guide ® Figure 3 Chart (ZGHSA) Item Purpose and Specification Part Hinged Swing Arm Supports the boom arm assembly (2).Total weight: Assembly ~ 340 pounds (154 kilograms) Support Plate Provides rigid support and fastens unit to the Assembly ceiling.
  • Page 29 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 3 Chart (ZGHSA) Item Part Purpose and Specification • 17-millimeter-deep well socket, 3/8-inch square drive • 3-inch extension with 3/8-inch square drive User Tool Kit shown •...
  • Page 30 Zero-Gravity Radiation Protection System Installation Guide ® Figure 3 – Other Considerations (ZGHSA) Other Considerations Description Required Ceiling Height 107 inches (272 centimeters) minimum Balancer Working Length 46.5 inches (118 centimeters) Assembled Weight ~ 500 pounds (227 kilograms) Boom Arm Rotation 360°...
  • Page 31 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 4 (ZGCM-48 | ZGCM-66) 1 - Rail Assembly 1a, 1b, 1c, 1d & 1e (both ends) (both ends) 2 – Boom Arm Assembly 2a, 2b, 2c, 2d & 2e 3 –...
  • Page 32 Zero-Gravity Radiation Protection System Installation Guide ® Figure 4 Chart (ZGCM-48 | ZGCM-66) Item Part Purpose and Specification Supports the Drop Tube (4). Rail Assembly Total weight: 150 pounds (68.0 kilograms) Ceiling mounted, supports Carriage, Rail Width: 5 inches (12.7 centimeters) Length: 118 inches (3 meters).
  • Page 33 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA 1.00-millimeter Pb / 150 kVp^ on front Body Shield 0.50-millimeter Pb Equivalent / 150 kVp^ on sides Mounted to the Carriage (1b), supports Drop Tube Boom Arm assembly (2). Balancer Supports leaded Body Shield assembly (3).
  • Page 34 Zero-Gravity Radiation Protection System Installation Guide ® Figure 4 Chart (ZGCM-48 | ZGCM-66) Item Part Purpose and Specification • 17-millimeter-deep well socket, 12 point with 3/8-inch square drive • 3-inch extension with 3/8-inch square drive User Tool Kit Shown • 5/32-inch ball end hex key wrench •...
  • Page 35 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 4 – Other Considerations (ZGCM-48 | ZGCM-66) Other Considerations Description Required Ceiling Height 102 inches (259 centimeters) minimum Balancer Working Length for 46.5 inches (118 centimeters) ZGCM-48 Balancer Working Length for 89.0 inches (226 centimeters)
  • Page 36 Zero-Gravity Radiation Protection System Installation Guide ® Figure 5 (ZGCM-HSA) 1 – Rail Assembly 1a, 1b, 1c & 1d 2 – Boom Arm Assembly 2a & 2b (both ends) 3 – Body Shield Assembly 3a, 3b, 3c & 3d Floor & Ceiling Mounted Units (83000)
  • Page 37 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 5 Chart (ZGCM-HSA) Item Part Purpose and Specification Supports the Drop Tube (4). Total weight: 150 Rail Assembly pounds (68.0 kilograms) Ceiling mounted, supports Carriage, Rail Width: 5 inches (12.7 centimeters) Length: 118 inches (3 meters).
  • Page 38 Zero-Gravity Radiation Protection System Installation Guide ® Figure 5 Chart (ZGCM-HSA) Item Part Purpose and Specification • 17-millimeter-deep well socket, 12 point with 3/8- inch square drive • 3-inch extension with 3/8-inch square drive User Tool Kit Shown • 5/32-inch ball end hex key wrench •...
  • Page 39 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 5 – Other Considerations (ZGCM-HSA) Other Considerations Description Required Ceiling Height 108 inches (274 centimeters) minimum Balancer Working Length for 46.5 inches (118 centimeters) ZGCM-HSA Carriage Working Length 96.0 inches (244 centimeters) (between End Stops)

  • Page 40: Installation Tools

    Radiation Protection System Installation Guide ® Installation Tools The system must be assembled and installed by TIDI Products authorized representatives. TIDI Products recommends using a minimum of two persons capable of lifting 100 pounds (45 kilograms) to install the system.

  • Page 41: Additional Required Installation Tools (Zghsa)

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Additional Required Installation Tools (ZGHSA) 1. 1-1/8-inch socket with 1/2-inch drive 2. Force gauge capable of reading 3-4 lbs. (13-18 N) 3. 1/4-inch hex socket with 3/8-inch drive Additional Required Installation Tools (ZGCM-48 | ZGCM-66) 1.

  • Page 42: Installation - Floor Unit (Zgm-6-5H)

    Zero-Gravity Radiation Protection System Installation Guide ® Installation – Floor Unit (ZGM-6-5H) System Installation Sequence 1. Relocate all components to the surgical suite 2. Install the Boom Arm 3. Install the Docking Station 4. Install the Balancer 5. Install the End Stop Cap 6.
  • Page 43 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 6 Column Assembly Boom Assembly End Stop Balancer End Stop Cap Push Handles Toolbox Leveling Feet Caster Base Assembly After uncrating, all components must be relocated to the surgical suite for assembly and installation.

  • Page 44: Install The Boom

    Zero-Gravity Radiation Protection System Installation Guide ® Install the Boom The boom arm mount is shipped with a top plate attached Figure 7). The top plate must be removed. Figure 7 Top Plate Boom Arm Mount 1. While standing on a ladder, remove the top plate by removing (3) 3/8-16 x 1-inch long screws using 5/16-inch hex wrench.
  • Page 45 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 8 Boom Arm Boom Arm Hole (3) End Cap Boom Arm Mount Top Plate is inserted into Boom Arm Align (3) holes in Top Plate with (3) Holes in Boom Arm 2.
  • Page 46 Zero-Gravity Radiation Protection System Installation Guide ® 4. Attach the boom arm using the (3) 3/8-16 x 1-inch long screws previously removed in step 1. (Figure 9) Figure 9 3/8-16 x 1 Inch Long Screws ATTENTION! Ensure screws are tightened securely. Floor &...

  • Page 47: Install Docking Station

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Install Docking Station Figure 10 Docking Station Key Docking Station Assembly with Magnet Boom Arm Tighten Clamp Handle Loosen Clamp Handle Docking Station Clamp Magnet Key Slot 1.

  • Page 48: Install Balancer

    Zero-Gravity Radiation Protection System Installation Guide ® Install Balancer WARNING! INJURY RISK Balancer is mounted to a wheeled trolley and is free to roll. During disassembly, boom arm end stop cap is removed and balancer can easily roll and fall out of boom arm. Do not leave balancer unattended while end stop cap is removed.

  • Page 49: Install End Cap

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Install End Cap Figure 12 Boom Arm End Stop Cap Shoulder Bolts End Stop Bumper 1. Remove shoulder bolts from end stop cap and slide the end stop cap assembly over end of the boom arm (Figure 12).

  • Page 50: Install Body Shield Assembly

    Zero-Gravity Radiation Protection System Installation Guide ® WARNING! INJURY RISK-CABLE HAZARD: Annual inspections must be performed on the cable. Cables must be replaced if there are signs of wear. For systems manufactured before application of this guide: WARNING! INJURY RISK-CABLE HAZARD Excessive rotation of Body Shield may cause Balancer Cable to break.
  • Page 51 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA 2. Slide body shield assembly into balancer connector and position 1 inch (2.5 centimeters) from end of tube (Figure 14) 3. Tighten balancer connector screws using 5/32-inch hex wrench. Figure 14 Body Shield Assembly Balancer Connector...

  • Page 52: Attach Shoulder Shields

    Zero-Gravity Radiation Protection System Installation Guide ® Attach Shoulder Shields 1. Add shoulder shields to mounting arms (Figure 15) Figure 15 Start the Shoulder Shield here and slide it down until the bar is fully covered. Adjust Balancer 1. With body shield secured to balancer cable, pull shield down 6-8 inches (15.2 –...

  • Page 53: Balancer Installation Safety

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 16 Hole for Balancer Adjusting Nut Less Lift (-) More Lift (+) Balancer Installation Safety • Balancers are shipped with a cable locking screw always set to unlocked. •...

  • Page 54: Release Locked Balancer

    Zero-Gravity Radiation Protection System Installation Guide ® WARNING! INJURY RISK – BALANCER CABLE Unlocking balancer lock screw without body shield attached can cause severe injury. If the body shield is not attached, the Zero-Gravity balancer cable may rapidly retract in an uncontrolled manner.

  • Page 55: Finalize The Installation

    Do not remove and discard protective foam cover on Face Shield until in-service training. Install cap plugs in (4) holes (Figure 18). TIDI Products authorized installer must verify proper installation prior to clinical use by: Verify and complete Installation Guide Checklist (next pages in this...

  • Page 56: Installation - Ceiling Mounted Unit (Zghsa | Zgcm-48 | Zgcm-66 | Zgcm-Hsa)

    Zero-Gravity Radiation Protection System Installation Guide ® Installation – Ceiling Mounted Unit (ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA) System Installation Sequence (ZGHSA) Relocate All Components to Surgical Suite Install Hinged Swing Arm Assembly Install Drop Tube Assembly Install Boom Arm Assembly Install Balancer Install Body Shield Assembly Attach Shoulder Shields...

  • Page 57: Relocate All Components To Surgical Suite (Zghsa | Zgcm-48 | Zgcm-66 | Zgcm-Hsa)

    Body Shield protective lead material. If the Body Shield is damaged, it must be inspected according to the Body and Face Shield Fluoroscopy Inspection section of the User’s Guide (TIDI Products document 84000). The components that must be relocated to the surgical suite are: •...

  • Page 58: Install Hinged Swing Arm Assembly (Zghsa)

    Every installation has a TIDI Products pre-determined placement plan identifying where to place Zero-Gravity in relationship to the operating table. Contact TIDI Products at the TIDI service call number to obtain a copy of the placement plan. DO NOT install Zero-Gravity in the room without a TIDI Products placement plan.
  • Page 59 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA The Hinged Swing Arm Assembly is to be mounted to the support structure on Unistrut metal framing (p5001 or equivalent). Unistrut Spring nuts and hex bolts are provided standard. See 18 and Figure 19.
  • Page 60 Zero-Gravity Radiation Protection System Installation Guide ® Mount the Support Plate Above the Unistrut (Figure 19) 1. Thread Hex Screws into Channel Nuts (do not tighten at this time). 2. Use Inclinometer and Leveling Screws to level the Support Plate within 0.2 degrees along the width and length of the Support Plate.
  • Page 61 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Mount the Support Plate Below the Unistrut (Figure 20) 1. Tighten Hex Screws into Channel Nuts. Use Inclinometer and Leveling Screws to level the Support Plate within 0.2 degrees along the width and length of the Support Plate.
  • Page 62 Zero-Gravity Radiation Protection System Installation Guide ® Shim the Support Plate Whether mounting above the Unistrut or below the Unistrut, shim between Support Plate and Unistrut after level is acquired. (See Figure 21.) Figure 21 Shims may be required after leveling. Torque Hex Screws after all Shims are in place.

  • Page 63: Install Rail (Zgcm-48 | Zgcm-66 | Zgcm-Hsa)

    1. Determine proper placement for the monorail according to TIDI Products placement plan. 2. Place Zero-Gravity on an appropriate lift and raise it to the ceiling at an appropriate height for attachment to the ceiling support structure.
  • Page 64 Zero-Gravity Radiation Protection System Installation Guide ® Mount to Unistrut Metal Framing or Similar Ceiling Strut System ® Figure 22 Unistrut Support Plate (Inside Unistrut) Clamp Washer Hex Head Bolt Check Level Clamp Cover Rail End Stop The Rail Assembly is to be mounted to the support structure on Unistrut metal framing (p5001 or equivalent).

  • Page 65: Install Drop Tube Assembly (Zghsa | Zgcm-48 | Zgcm-66 | Zgcm-Hsa)

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Install Drop Tube Assembly (ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA) Figure 23 (ZGHSA) Support Plate Assembly Drop Tube 5/16 – 18 x 2” Screws WARNING! INJURY RISK-HEAVY EQUIPMENT Use care when handling the Drop Tube.
  • Page 66 Zero-Gravity Radiation Protection System Installation Guide ® Figure 24 (ZGCM-48 | ZGCM-66) Rail Assembly Monorail Carriage M8 X 20 Bolts Drop Tube CAUTION! PINCH POINT HAZARD Use care when moving the Carriage along the Rail Assembly. Fingers or hands can be pinched between the moving Carriage and the Rail End Stops.
  • Page 67 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 25 (ZGCM-HSA) Carriage Plate Rail Assembly M8 X 30mm Screws (12) Drop Tube Arm Assembly CAUTION! PINCH POINT HAZARD Use care when moving the Carriage along the Rail Assembly. Fingers or hands can be pinched between the moving Carriage and the Rail End Stops.

  • Page 68: Install Boom Arm Assembly (Zghsa | Zgcm-48 | Zgcm-66 | Zgcm-Hsa)

    Zero-Gravity Radiation Protection System Installation Guide ® Install Boom Arm Assembly (ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA) CAUTION: Heavy Equipment Use care when handling the Boom Arm assembly. The Boom Arm assembly weighs ~ 40 pounds (18 kilograms) for the ZGM-6-5H, ZGHSA, ZGCM-HSA and ZGCM-48, and the ZGCM-66 weighs ~50 pounds (23 kilograms).
  • Page 69 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA 1. Ensure Brake Shoe is on Boom Arm Assembly (Figure 26). 2. Attach Boom Arm Assembly to Drop Tube with (8) 5/16-18 X 1-inch long screws using a 1/4-inch Hex Key Wrench. Apply Loctite Threadlocker Blue 242.
  • Page 70 Zero-Gravity Radiation Protection System Installation Guide ® ATTENTION! Pay strict attention to orientation of the Boom Arm Assembly in relation to the surgical table. Orientation arrows MUST be aligned, and Table arrows MUST be pointing ATTENTION! to the surgical table. Zero-Gravity will not function properly if mounted in the wrong orientation.

  • Page 71: Install Carriage Cover (Zgcm-48 | Zgcm-66 | Zgcm-Hsa)

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Install Carriage Cover (ZGCM-48 | ZGCM-66 | ZGCM-HSA) Figure 29 (ZGCM-HSA) (4) Screws 2 on each side 1. Attach the Carriage Cover using (4) 10-32 X 1/2-inch-long panhead Phillips screws.

  • Page 72: Install Optional Bumper (Zgcm-48 | Zgcm-66) (Figure 30)

    Zero-Gravity Radiation Protection System Installation Guide ® Install Optional Bumper (ZGCM-48 | ZGCM-66) (Figure 30) The Optional Bumper prevents collisions between the Drop Tube and the Monitor Bridge. If installing the Optional Bumper, remove the Carriage Cover Screw that faces the Monitor Bridge. Replace the Carriage Cover Screw with the Optional Bumper.
  • Page 73 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Figure 31 Remove this End Stop Cap Shoulder Bolts Procedure Table Boom Arm Remove the End Stop Cap by removing shoulder bolts from End Stop Cap using a 5/32-inch Hex Key Wrench and sliding the End Stop Cap assembly off the end of the Boom Arm (Figure 31).

  • Page 74: Install Body Shield Assembly (Zghsa | Zgcm-48 | Zgcm-66 | Zgcm-Hsa)

    Body Shield protective lead material. If the Body Shield is damaged, it must be inspected according to the Body Shield and Face Shield Fluoroscopy Inspection section of the User’s Guide (TIDI Products document 84000). WARNING! INJURY RISK-CABLE HAZARD Annual inspections must be performed on the cable. Cables must be replaced if there are signs of wear.
  • Page 75 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Loosen (4) Balancer Connector Screws, carefully lift the Body Shield Assembly, then align Body Shield Tubular Frame with clamp hole in Balancer Connector (Figure 34). Slide Body Shield assembly into Balancer Connector and position 1 inch (2.5 centimeters) from end of the Body Shield Tubular Frame (Figure 34).

  • Page 76: Attach Shoulder Shields (Zghsa | Zgcm-48 | Zgcm-66 | Zgcm-Hsa)

    Zero-Gravity Radiation Protection System Installation Guide ® Attach Shoulder Shields (ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA) Add Shoulder Shields to mounting arms (Figure 36). Figure 36 Start the Shoulder Shield here and slide it down until the bar is fully covered. Floor &...

  • Page 77: Balancer Installation Safety (Zghsa | Zgcm-48 | Zgcm-66 | Zgcm-Hsa)

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Balancer Installation Safety (ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA) • Balancers are shipped with a cable locking screw always set to unlocked. • A spring balancer in an unlocked position constantly applies ~ 54 pounds (24.5 kilograms) of force to balancer connector.

  • Page 78: Adjust Balancer (Zghsa | Zgcm-48 | Zgcm-66 | Zgcm-Hsa)

    Zero-Gravity Radiation Protection System Installation Guide ® Adjust Balancer (ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA) CAUTION! EQUIPMENT DAMAGE RISK Attempting to adjust the Balancer assembly while the cable locking screw is locked will cause permanent internal damage to the Balancer and inability to balance the Body Shield.

  • Page 79: Align Friction Brake & Adjust Bearing Tension (Zghsa | Zgcm-Hsa)

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Align Friction Brake & Adjust Bearing Tension (ZGHSA | ZGCM-HSA) Align Friction Brake Set Screws with Friction Brake (Figure 38) 1. Rotate Boom Arm until red dots are visible in all three Set Screw holes (third hole located on backside).
  • Page 80 Zero-Gravity Radiation Protection System Installation Guide ® Adjustment Screws should be tightened evenly. Small incremental turns should be made on each screw. Figure 39 Jam Nut and Tension Adjustment Screw (3) Places – (2) Shown and (1) on Opposite Side More Tension on Bearing Less Tension on Bearing 4.

  • Page 81: Adjust Ceiling Mount Bearing & Angle Limiting Stops (Zghsa)

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Adjust Ceiling Mount Bearing & Angle Limiting Stops (ZGHSA) Adjust Ceiling Mount Bering Angle Limiting Stops (Figure 41) The Swivel Stops and Swivel Bumpers will prevent interferences between the Hinged Swing Arm Assembly and other items in the room by stopping rotation before the interference occurs.
  • Page 82 Zero-Gravity Radiation Protection System Installation Guide ® Adjust Minimum Clearance (Figure 42) Set Bumpers to ensure end of Drop Tube Arm stops before interference occurs with walls or other equipment in the suite. Figure 42 14” (35.5 cm) Minimum Clearance (top view) Brake Assembly and Stop Support Assembly can be re- positioned radially around the swivel if required.
  • Page 83 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Adjust the Ceiling Bearing Tension (Figure 43) 1. To add more tension on the bearing, use a crescent wrench to loosen (turn counterclockwise) the jam nut and rotate the adjustment screw clockwise (to the right) using an Allen wrench.

  • Page 84: Install Support Plate Cover (Zghsa)

    Zero-Gravity Radiation Protection System Installation Guide ® Install Support Plate Cover (ZGHSA) There are two types of covers depending on the method of mounting the Support Plate. If the Support Plate is mounted on top of the Unistrut, see Figure 44. If the Support Plate is mounted below the Unistrut, see Figures 47 and 48.

  • Page 85: Adjust Boom Arm Length (Zgcm-66)

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Adjust Boom Arm Length (ZGCM-66) It may be necessary to slide the Boom to adjust the Zero- Gravity for additional reach or to avoid overhead collisions. CAUTION! PINCH POINT HAZARD Use care when sliding the Boom under the Swivel Center.
  • Page 86 Zero-Gravity Radiation Protection System Installation Guide ® Figure 48 Boom Swivel Center Balancer Body Shield 1. Slide Balancer and Body Shield directly under Swivel Center (Figure 48). 2. Unclamp Boom Arm Adjustment Knob by turning the knob on the side of the swivel in a counter-clockwise direction (Figure 49).

  • Page 87: Adjust Boom Arm Angle (Zgcm-48 | Zgcm-66)

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Adjust Boom Arm Angle (ZGCM-48 | ZGCM-66) WARNING! COLLISION RISK Leaving Lock Pin in disengaged (unlocked ) position, while operating Boom Arm, may lead to collisions with other devices in operating room.
  • Page 88 Zero-Gravity Radiation Protection System Installation Guide ® Figure 51 It is not possible to lock Boom in a position parallel to Rail Assembly. Boom Will Not Lock In This Zone ° ° Floor & Ceiling Mounted Units (83000)

  • Page 89: Finalize Installation (Zghsa | Zgcm-48 | Zgcm-66 | Zgcm-Hsa)

    1. Clean all surfaces to remove any fingerprints or grease marks from installation. See User’s Guide (TIDI Products document 84000). 2. TIDI Products authorized installer must verify proper installation prior to clinical use by: a. Verify and complete Installation Guide Checklist (next pages in this document) 3.
  • Page 90 Zero-Gravity Radiation Protection System Installation Guide ® THIS PAGE IS INTENTIONALLY LEFT BLANK Floor & Ceiling Mounted Units (83000)

  • Page 91: Zero-Gravity Floor Unit Checklist

    The (2) end stop cap shoulder bolts (5/16-18 x 2-3/4 inch long) are installed and tight. Confirm User’s and Installation Guides are available in suite. If not, contact TIDI Products service at +1.920.751.4300. Hardcopies are supplied with each unit. Body Shield Assembly is tightly secured in Balancer Connector, and (4) screws are installed and torqued to 55 inch-pounds (6.2 Newton-meters).

  • Page 92: Zero-Gravity Hinged Swing Arm Checklist

    Balancer vertical travel is free and smooth throughout range of motion. Body Shield is stationary when adjusted (no drift up or down). Zero-Gravity is located in the operating suite per TIDI Products site plan specifications. Drop Tube and Boom Arm Force have been adjusted between 3 and 4 pounds and jam nuts are tightened on set screws.

  • Page 93: Zero-Gravity Monorail Installation Checklist

    Plan specifications. Zero-Gravity has been wiped clean of any installation dirt and or oils according to User’s Guide (TIDI Products document 84000). Do not clean acrylic glass. Note: Alternative fasteners approved for use by engineer of record are recorded on sheet 2 of this 3-sheet form.

  • Page 94: Zero-Gravity Monorail Installation Checklist

    Plan specifications. Zero-Gravity has been wiped clean of any installation dirt and or oils according to User’s Guide (TIDI Products document 84000). Do not clean acrylic glass. Note: Alternative fasteners approved for use by engineer of record are recorded on sheet 2 of this 3-sheet form.
  • Page 95 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA NOTE: THIS IS SHEET 2 OF A 3-SHEET FORM Please list notes regarding the installation of the system, including all A490 grade, or better, fasteners approved for use by engineer of record, location of use on the system, and torque value.
  • Page 96 Serial #: Other: Facility Name: Installation Address: TIDI Products-authorized installer, hereby certify that this Equipment/Application/ System is functionally acceptable at the current time. , (name of facility representative) , (title of facility representative) hereby certify that this Equipment/Application/System is functionally acceptable at the current time.

  • Page 97: Index Of Additional System Labels

    150 kVp (Narrow Beam Conditions) 0086 (01)00618125190218(11)090122(10)123456 78U00052 REV 00 ZGSCS-311-000 2797 • Standards followed ANNEX II, TIDI Products, LLC P. 1.800.521.1314 PPE REGULATION 570 Enterprise Drive P. +1.920.751.4300 WWW.TIDIPRODUCTS.COM (EU) 2016/425 • Contact information Neenah, WI 54956...

  • Page 98: Vest Labels

    Replacement Part Number: MACHINE WASH ZGAV-XS 0086 (01)00618125176106(11)090122(10)123456 78U00051 REV 00 ZGAV-XS-311-000 2797 Contact Information ANNEX II, TIDI Products, LLC P. 1.800.521.1314 PPE REGULATION 570 Enterprise Drive P. 1.920.751.4300 (EU) 2016/425 Neenah, WI 54956 www.tidiproducts.com Standards followed 27U00112 REV 00 ZGAV-XS-310-000 Write name of user on label.
  • Page 99 Replacement Part Number: MACHINE WASH ZGAV-XL 0086 (01)00618125176090(11)090122(10)123456 78U00046 REV 00 ZGAV-XL-311-000 2797 Contact Information ANNEX II, TIDI Products, LLC P. 1.800.521.1314 PPE REGULATION 570 Enterprise Drive P. 1.920.751.4300 (EU) 2016/425 Neenah, WI 54956 www.tidiproducts.com Standards followed 27U00116 REV 00 ZGAV-XL-310-000 Write name of user on label.

  • Page 100: Limited Warranty

    ® Limited Warranty TIDI Products warrants to Customer that this product, manufactured for TIDI Products and sold to customer, will be free from defects in materials and workmanship for a period of one (1) year after delivery to Customer. This warranty...

  • Page 101: Notes

    Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA NOTES Zero-Gravity Radiation Protection System Installation Guide ®...
  • Page 102 Zero-Gravity Radiation Protection System Installation Guide ® THIS PAGE IS INTENTIONALLY LEFT BLANK Floor & Ceiling Mounted Units (83000)
  • Page 103 Floor & Ceiling Mounted Units ZGM-6-5H | ZGHSA | ZGCM-48 | ZGCM-66 | ZGCM-HSA Manufactured for: Made in the United States of America CONTACT INFORMATION Phone: 1.800.521.1314 +1.920.751.4300 United States Patents 7,608,847; 7,973,299; 8,198,616; 8,207,516; 8,558,204; 8,598,554 B2; 8,925,553; 8,933,426 For U.S.

This manual is also suitable for:

Zero-gravity zghsaZero-gravity zgcm-48Zero-gravity zgcm-66Zero-gravity zgcm-hsa

Table of Contents