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Magnetic Autocontrol MPT-152 Operating Instructions Manual

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Operating instructions
Full Height Turnstile
MPT-152
Doc-ID: 5817,5812EN
Version: 01

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  • Page 1 Operating instructions Full Height Turnstile MPT-152 Doc-ID: 5817,5812EN Version: 01...
  • Page 2 Translation of the original operating instructions MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel.: +49 (0) 7622 695 5 Fax.: +49 (0)7622 695 602 E-Mail: info@ac-magnetic.com Internet: www.ac-magnetic.com 5817,5812EN / Version 01...

  • Page 3: Table Of Contents

    Full Height Turnstile MPT-152 Contents Contents General ..................7 Information about the operating instructions ....7 Pictogram explanation ........... 8 Limitation of liability ............9 Copyright protection ............9 Scope of delivery ............10 Spare parts ..............10 Warranty conditions ............. 10 Disclaimer ..............
  • Page 4 Full Height Turnstile MPT-152 Contents Assemble the full height turnstile MPT-152 ....28 5.4.1 Mounting the cage halves and guide combs on the foundation ....29 5.4.2 Mounting the support beam ......30 5.4.3 Dismounting lock units (optional) ....32 5.4.4...
  • Page 5 Full Height Turnstile MPT-152 Contents 10.1.3 Error message on the MBC-110....58 10.1.4 Error message – motor control unit MMC-120 ......59 10.2 Downloading new software to logic controller MBC-110 ......... 61 11 Spare parts ................62 12 Decommissioning, disassembly and disposal ....62 13 EC-Declaration of Conformity ..........
  • Page 6 Full Height Turnstile MPT-152 5817,5812EN / Version 01...

  • Page 7: General

    General Information about the operating instructions These operating instructions provide important information on how to deal with the MAGNETIC turnstile MPT-152. Prerequisite for safe working is the observance of all specified safety notes and in- structions. In addition, the local accident prevention regulations valid at the barrier's area of application and general safety regulations have to be complied with.

  • Page 8: Pictogram Explanation

    Full Height Turnstile MPT-152 General Pictogram explanation Warning notes Warning notes are characterized by pictograms in these operating instructions. The warning notes are preceded by signal words ex- pressing the scale of the hazard. It is absolutely essential to observe the notes and to proceed with caution in order to prevent accidents as well as bodily injuries and property damage.

  • Page 9: Limitation Of Liability

    Full Height Turnstile MPT-152 General Limitation of liability All specifications and notes in these operating instructions were compiled in consideration to the valid standards and regulations, state-of-the-art technology and our long-standing knowledge and experience. The manufacturer is not liable for damage caused by: ...

  • Page 10: Scope Of Delivery

    Full Height Turnstile MPT-152 General Scope of delivery The scope of delivery comprises: 2 x Cage halves, steel or stainless steel   2 x Center column 3 x 120°  1 x Support beam with drive unit, MBC control units, MMC-120 control units, if applicable additional lock unit and top cover ...

  • Page 11: Disclaimer

    Full Height Turnstile MPT-152 General Disclaimer MAGNETIC expressly disclaims all implied and statutory warran- ties, including but not limited to, the implied warranties of mer- chantability and fitness for a particular purpose with respect to the product and the statutory warranty of non-infringement of third par- ty rights set forth in section 2312(3) of the uniform commercial code.

  • Page 12: Safety

    Full Height Turnstile MPT-152 Safety Safety Intended use The MAGNETIC pedestrian barrier MPT is intended solely for con- trolling pedestrians in areas with authorized access. The full height turnstile is usually integrated into the fence and gate complex. The pedestrian barrier is intended for passage of persons who can pass the pedestrian barrier safely, quickly and without help.

  • Page 13: Operating Personnel

    Full Height Turnstile MPT-152 Safety Operating personnel 2.3.1 Requirements WARNING Risk of injury in case of inadequate qualification! Improper handling can lead to considerable physi- cal injuries and property damage. – Have any activities only carried out by the indi- viduals assigned for that purpose.

  • Page 14: Operator's Responsibility

    Full Height Turnstile MPT-152 Safety Operator's Responsibility The operator must comply with the statutory obligations regarding work safety. In addition to the work safety notes in these operating instructions, the safety, accident prevention and environmental provisions appli- cable for the area the pedestrian barrier is used in must be com- plied with.

  • Page 15: Personal Protective Equipment

    2.6.1 Danger symbols on the pedestrian barrier MPT-152 The relevant dangerous areas on the barriers can be identified by the following pictograms: Electric voltage...

  • Page 16: Hazard Warnings And Occupational Safety

    Full Height Turnstile MPT-152 Safety 2.6.2 Hazard warnings and occupational safety For your own safety and for the protections of the barrier modules, the following information must be observed and complied with: Electric voltage DANGER Mortal danger by electric voltage! Touching live parts can be lethal.
  • Page 17 Full Height Turnstile MPT-152 Safety Improper transport WARNING Danger by falling down or tilting of a pedestrian barrier! The weight of the pedestrian barrier or its heavy components can cause serious physical injury and crushing! – Have all transport work performed by trained personnel.
  • Page 18 Full Height Turnstile MPT-152 Safety Inadmissible operation WARNING Risk of injury at inadmissible operation! An inadmissible operation can cause death or seri- ous injuries. – Before operating the barriers check all electrical and mechanical functions. Sharp edges and spiky corners...

  • Page 19: Technical Data

    Full Height Turnstile MPT-152 Technical data Technical data Electrical connection Designation Unit Value Supply voltage V AC / Hz 230 / 50 Current consumption: Barrier open/close Current consumption: Barrier in motion Starting current (approx. 30ms) Power consumption: Rest position Power consumption: Barrier in motion Max.

  • Page 20: Design And Function

    Full Height Turnstile MPT-152 Design and function Design and function Design Fig. 1: Design of components Cage halves Guide comb Top cover Support beam with drive units and drive flanges Centre column Connecting rod Floor bearing 5817,5812EN / Version 01...

  • Page 21: Function

    Full Height Turnstile MPT-152 Design and function Function The pedestrian barrier MPT is intended for controlling of pedestri- ans in outdoor areas with a relatively high security requirement. Basically, the pedestrian barrier can be used in both directions. In multi-lane installations with high throughput rates, the entry and ex- it lanes can also be configured for one-way passage.

  • Page 22: Assembly And Installation

    Full Height Turnstile MPT-152 Assembly and installation Assembly and installation Safety General WARNING Danger by inappropriate installation! Inappropriate installation can cause serious inju- ries! – All assembly and installation work is reserved for qualified personnel who have been author- ized and briefed by the contracting partner.
  • Page 23 Full Height Turnstile MPT-152 Assembly and installation Heavy weight WARNING Risk of injury when lifting heavy objects alone! The weights of heavy objects can seriously injury a person! – The pedestrian barrier or its heavy components must be carried and lifted from the pallet by a minimum of two people.

  • Page 24: Requirements For Assembly

    Full Height Turnstile MPT-152 Assembly and installation Requirements for assembly The following procedures have to be observed before assembly and installation: Laying the foundation   Installing the empty conduits Foundation and empty conduits NOTE! To provide a trouble-free operation use separate conduits for data cables and mains cables.

  • Page 25: Foundation Plan

    Full Height Turnstile MPT-152 Assembly and installation 5.3.1 Foundation plan Fig. 2: Foundation plan  Have cables overlapping for approx. 5 m of the conduits  Composite anchors M10 Bore hole diameter 16 mm, drilling depth 90 mm  ...
  • Page 26 Full Height Turnstile MPT-152 Assembly and installation Fig. 3: Foundation plan and layout for empty conduits Smooth trowel finish foundation, level and horizontal Lay data cables and power cables in separate empty conduits. Leave empty conduits approx. 50 mm above the foundation.

  • Page 27: Base Frame

    Full Height Turnstile MPT-152 Assembly and installation 5.3.2 Base frame A base frame must be used to facilitate assembly on stone pave- ments or similar surfaces. Fig. 4: Base frame Possible cable penetration from the foundation into the full height...

  • Page 28: Assemble The Full Height Turnstile Mpt-152

    Full Height Turnstile MPT-152 Assembly and installation Assemble the full height turnstile MPT-152 Fig. 5: Assemble full height turnstile Cage halves Connecting rod Guide comb Floor bearing Top cover Support beam with drive units and drive flanges Unprotected area Centre column...

  • Page 29: Mounting The Cage Halves And Guide Combs On The Foundation

    Full Height Turnstile MPT-152 Assembly and installation NOTE! Mount the support beam so that the cover is ac- cessible from inside, from the secured area. See Fig. 5. 5.4.1 Mounting the cage halves and guide combs on the foundation NOTE! The foundation must have hardened off.

  • Page 30: Mounting The Support Beam

    Full Height Turnstile MPT-152 Assembly and installation Fig. 7: Setting up Cage halves and guide combs Grease the supplied M 10 screws. Mount the cage halves (Fig. 5, Pos. 1) and guide comb lock (Pos. 2) and fasten using the M 10 screws.
  • Page 31 Full Height Turnstile MPT-152 Assembly and installation Use a hoist to position support beam/connecting rod (Fig. 5, Pos. 4 and 6) onto the guide combs and cage halves. Mount the support beam so that the cover is accessible from inside, from the secured area.

  • Page 32: Dismounting Lock Units (Optional)

    Full Height Turnstile MPT-152 Assembly and installation 5.4.3 Dismounting lock units (optional) NOTE! The drive units have various loosely fastened ele- ments for transportation purposes. The center column has to be partially removed be- fore it can be mounted. The dismounting procedure for a lock unit is described below. The second lock unit is dismounted in exactly the way as the first lock unit.

  • Page 33: Dismount Locking Discs

    Full Height Turnstile MPT-152 Assembly and installation 5.4.4 Dismount locking discs NOTE! Complete the following steps, always turning the drive flange in a clockwise direction (viewed from below). NOTE! The drive units have various loosely fastened ele- ments for transportation purposes.
  • Page 34 Full Height Turnstile MPT-152 Assembly and installation Fig. 16: Removing the fixing screw Remove the 1st fixing screw. Turn the drive flange 180°. 2. Remove the 1st fixing screw. Fig. 17: Left locking plate Note! The illustration of the locking plates does not correspond to the original.

  • Page 35: Dismounting Centering Bolts

    Full Height Turnstile MPT-152 Assembly and installation Fig. 19: Dismount locking discs 5.4.5 Dismounting centering bolts The dismounting procedure for the centering bolts of a drive unit is described below. The centering bolts of the second drive unit are dismounted in exactly the way as the centering bolts for the first drive unit.

  • Page 36: Mounting The Floor Bearing, Mounting The Center Columns

    Full Height Turnstile MPT-152 Assembly and installation 5.4.6 Mounting the floor bearing, mounting the center columns The mounting procedure for a floor bearing and a centre column is described below. The second floor bearing and the second center column are mounted in exactly the same way as the first floor bear- ing and the first center column.
  • Page 37 Full Height Turnstile MPT-152 Assembly and installation Fig. 23: Mounting centre column onto the drive flange Fasten the centre column using the 4 M 16 screws supplied from the top to the drive flange.  Screw in the fastening screw with spring washer for the centre column as shown.

  • Page 38: Mounting Centering Bolts, Locking Discs And Lock Unit

    Full Height Turnstile MPT-152 Assembly and installation 5.4.7 Mounting centering bolts, locking discs and lock unit Mount the centering bolts, the lock plates and lock units (optional) in the reverse order to dismounting. See Page 32 etc., chapter 0, 0 and 5.4.5.

  • Page 39: Setting The Blocked Position (Home Position)

    Full Height Turnstile MPT-152 Assembly and installation 5.4.9 Setting the blocked position (home position) Fig. 26: Setting the full height turnstile to the "blocked" position Cage halves Centre column: blocked position Guide comb Fig. 27: Cam plate with proximity switch Set the centre column to the "blocked"...

  • Page 40: Electrical Connection

    Full Height Turnstile MPT-152 Electrical connection Electrical connection Safety General WARNING Danger by inappropriate installation! Inappropriate installation can causes serious inju- ries or death. – Only qualified personnel, authorized by the op- erator and instructed appropriately, may carry out installation tasks.

  • Page 41: Power Supply Connection And Customer's Connections

    Full Height Turnstile MPT-152 Electrical connection Power supply connection and customer's connections 6.2.1 Connecting the power supply Fig. 28: Power supply Terminals L, N, PE 2-pole mains switch Connect the power cable only to the correct terminals L, N, PE (1).

  • Page 42: Inputs And Outputs, Customer

    Full Height Turnstile MPT-152 Electrical connection 6.2.2 Inputs and outputs, customer The following connections are available for control and feedback on customer’s side: 6 Digital inputs to control the pedestrian barrier.   Red LEDs indicate the switching state of the inputs ...

  • Page 43: Connection Diagram

    Full Height Turnstile MPT-152 Electrical connection Connection diagram Fig. 30: MBC-110, customer's connection (5527,5119) 5817,5812EN / Version 01...

  • Page 44: Inputs X2

    Full Height Turnstile MPT-152 Electrical connection Inputs X2 Input Function Description IN1+ Emergency (ASB signal for The function of input 1 cannot be changed, as the input servo-controller) hardware is connected to the ASB input of the motor out- IN1–...

  • Page 45: Relay Outputs X1

    Full Height Turnstile MPT-152 Electrical connection Relay outputs X1  Isolated relay contacts, wired in groups  Switched voltage 5 - 24V  Switched current 10 mA – 1 A Relay output Function Description When certain errors occur, a permanent signal is deliv- Global error / Power failure ered via this output for as long as the error is present.

  • Page 46: Configuring The Pedestrian Barrier

    Full Height Turnstile MPT-152 Configuring the pedestrian barrier Configuring the pedestrian barrier Safety General WARNING Risk of injury due to inappropriate configuration! Incorrect configuration can cause injury. – Only sufficiently qualified personnel authorized and instructed by the user are allowed for the configuration of the pedestrian barrier.

  • Page 47: Dip Switch Block S1

    Full Height Turnstile MPT-152 Configuring the pedestrian barrier 7.2.1 DIP switch block S1 DIP S1.x Function Description Pulse storage When pulse storage is deactivated, the barrier is cleared via a pulse to one of the two opening inputs. If further opening pulses are received while the barrier is still open, they are ig- nored.
  • Page 48 Full Height Turnstile MPT-152 Configuring the pedestrian barrier DIP S1.x Function Description Security Level The setting defines how the lock is to respond if there are several attempts to pass the barrier in the wrong direction. The "Security low" setting enables a complete passage in the locked direction in several steps.
  • Page 49 Full Height Turnstile MPT-152 Configuring the pedestrian barrier DIP S1.x Function Description Factory settings This DIP switch can be used to restore the factory settings for all parameters. This requires the controller to be switched off. DIP switch 8 is then set to ON and the controller is reactivat- ed.

  • Page 50: Dip Switch Block S2

    Full Height Turnstile MPT-152 Configuring the pedestrian barrier 7.2.2 DIP switch block S2 DIP S2.x Function Description Heating active This DIP switch is used to specify whether or not the auxiliary heating should be activated. Options  OFF: Auxiliary heating inactive ...

  • Page 51: Start-Up And Operation

    Full Height Turnstile MPT-152 Start-up and operation Start-up and operation Safety General WARNING Danger by inappropriate start-up and operation! Inappropriate start-up and operation can cause se- rious injuries or death. – Make sure that the top covers are correctly mounted before starting work.

  • Page 52: Start-Up

    Full Height Turnstile MPT-152 Start-up and operation Start-up The following inspections must be performed prior to initial start-up: Inspection prior to initial start-up  Check power supply.  Check wiring emergency input IN1. Refer to Page 43, Fig. 30. ...

  • Page 53: Maintenance

    Full Height Turnstile MPT-152 Maintenance Maintenance Safety General WARNING Danger by inappropriate maintenance! Inappropriate start-up and operation can cause se- vere injuries or death. – Only qualified personnel, authorized by the op- erator and instructed appropriately, may carry out maintenance tasks.

  • Page 54: Cleaning

    Full Height Turnstile MPT-152 Maintenance Personal protective equipment The following must be worn during maintenance work:  Work clothes  Protective gloves  Safety shoes. Cleaning Aggressive cleaning aids and NOTICE substances Unit damage possible! Aggressive cleaning agents and substances can damage or destroy electrical cables and compo- nents.

  • Page 55: Maintenance Schedule

    Full Height Turnstile MPT-152 Maintenance Maintenance schedule The following describes the maintenance work that is necessary for optimal, trouble-free operation. If increased wear of individual components or functional groups is revealed during regular inspections, the operator must reduce the required maintenance intervals on the basis of the actual signs of wear.

  • Page 56: 10 Troubleshooting

    Full Height Turnstile MPT-152 Troubleshooting 10 Troubleshooting NOTE! Additionally, dispose of the diagnostic program MBC Diag for further diagnostics. Use this program to read-out each error status from the MBC-110 and the associated MMC-120. For further infor- mation contact your authorized dealer or MAGNET- IC directly.

  • Page 57: Display Of The Error Codes At The Mbc-110

    Full Height Turnstile MPT-152 Troubleshooting 10.1.1 Display of the error codes at the MBC-110 When the DIP switch S1.8 is set to OFF (factory setting), the dis- play indicates a code if an error occurs. See also page 49, Table 7.

  • Page 58: Error Message On The Mbc-110

    Full Height Turnstile MPT-152 Troubleshooting 10.1.3 Error message on the MBC-110 Error mes- Error description Automatic reset sage Obstruction detection with runtime monitoring Emergency input is activated Reserved Reserved Wrong way Wrong way high security Vandalism detection Vandalism high security 09 –...

  • Page 59: Error Message - Motor Control Unit Mmc-120

    Full Height Turnstile MPT-152 Troubleshooting 10.1.4 Error message – motor control unit MMC-120 Fig. 33: LEDs on MMC-120 Red LED for error diagnosis Green LED for indication of the power supply state and the safety input state Description Possible cause /...
  • Page 60 Full Height Turnstile MPT-152 Troubleshooting Error message Description Possible cause Resolver error Plug not properly inserted, short circuit Motor phase error Motor cable not connected. Wiring defective CAN communication with MBC-110 inter- Lifeguarding CAN rupted. Short circuit to ground Short circuit between motor phase and...

  • Page 61: Downloading New Software To Logic Controller Mbc-110

    Full Height Turnstile MPT-152 Troubleshooting 10.2 Downloading new software to logic controller MBC-110 NOTE! Before a download, the position of the DIP switch on the MBC-110 must be noted so that the unit can be restored to its previous operating state following the download.

  • Page 62: 11 Spare Parts

    Full Height Turnstile MPT-152 Spare parts 11 Spare parts WARNING Risk of injury by incorrect spare parts! Incorrect or defective spare parts can result in damage, malfunctions or total failure and also im- pair safety. – Use only the manufacturer's original spare parts.

  • Page 64: 14 Appendix

    Full Height Turnstile MPT-152 Appendix 14 Appendix 14.1 Wiring diagram The electric circuit diagram is supplied as a separate document. 5817,5812EN / Version 01...

  • Page 65: Index

    Full Height Turnstile MPT-152 Index Index Assembly Floor bearing ..........20, 28 Cage halves ............ 29 Foundation ............24 Center columns ..........36 Foundation plan ..........25 Centering bolts ..........38 Function .............. 21 Dismount centering bolts ........ 35 Dismount locking discs ........33 General ..............
  • Page 66 Full Height Turnstile MPT-152 Index Support beams ..........20, 28 Switching off ............52 Relay outputs ............. 45 Switching on ............52 Safety ..............12 Technical data ............ 19 Assembly ............22 Top cover ............. 20, 28 Configuration ..........46 Troubleshooting ..........
  • Page 67 Full Height Turnstile MPT-152 5817,5812EN / Version 01...
  • Page 68 MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel.: +49 7622 695 5 Fax: +49 7622 695 602 e-mail: info@ac-magnetic.com...

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