Related Manuals for Condux Fiber Optic Cable Puller Trailer
Summary of Contents for Condux Fiber Optic Cable Puller Trailer
- Page 1 USER'S GUIDE & SAFETY MANUAL USER'S GUIDE & SAFETY MANUAL Fiber Optic Cable Puller Trailer...
- Page 2 Important Safety Notice Read and understand these usage and safety instructions before using a Condux Fiber Optic Cable Puller Trailer. Observe all safety information on this page and note specific safety requirements as explained by procedures called out in this manual. Failure to follow these instructions could result in serious personal injury or death.
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Page 3: Table Of Contents
Fiber Optic Cable Puller Trailer ........ -
Page 4: General Information
This User Guide and Safety Manual will help you become more acquainted with the features and functions of your Fiber Optic Cable Puller Trailer. As with all Condux products, it is designed to be used only by trained craftspeople. Be certain that you understand the operating and safety instructions in this manual before using the equipment. -
Page 5: Hydraulic Specifications
Safe Operating Practices Your Fiber Optic Cable Puller Trailer, as with all Condux products, is designed for safe operation; however, general jobsite safety practices must be followed. In addition, specific safety messages are printed throughout this manual and also appear on safety labels on the product. -
Page 6: Electrical Components
Ultimately, the cable will be pulled from its exit point parallel to the capstan (figure 4). Several options are available on the Condux trailer to achieve this. The cable puller can be located in one of three mounts and rotated perpendicular or parallel in each. -
Page 7: Set Up The Trailer
FOOT CONTROL 20° OPERATOR Figure 4 C. POSITION THE TRAILER Position the trailer (in the position determined in 4A) with the tow vehicle. It is not recommended that any other means be used to move the trailer. Set Up The Trailer It is essential that the trailer set-up instructions are followed in order that they appear in this user guide and safety manual. - Page 8 2. Begin to stabilize the trailer by placing a wheel chock (2 supplied) behind each trailer wheel (figure 6). Figure 5 Figure 6 !WARNING: Load must be distributed evenly before unhitching trailer. Failure to do so may cause the trailer tongue to flip upward causing severe personal injury.
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Page 9: Set Up The Cable Puller
Set Up The Cable Puller A. FOR CABLE PULLING FROM TRAILER Move the cable puller from the travel position, if necessary, to achieve the best possible pulling position as determined in section 4. There are two steps to achieve this. 1. -
Page 10: Unpack The Components
Figure 11 Figure 12 5. Mount the cable puller on the remote mounting stand. Be sure the capstan is placed between the support tubes, not over the support tubes (figure 12). C. UNPACK THE COMPONENTS 1. Remove the capstan from its storage rack and place on the cable puller. Align slots on capstan with pins on shaft and push on (figure 10). - Page 11 Figure 13 Figure 14 The hydraulic system on your Condux Fiber Optic Puller Trailer allows easy, accurate connections of hydraulic hoses for the foot control and power supply (figure 13). All connect points must be kept clean! Use the following steps to connect your hydraulic components: 1.
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Page 12: Set Up The Electronic Control System
If the puller is not equipped with the electronic tension control system, go to section 8. A. SWITCH CONFIGURATION Following is a brief explanation of each of the switches for the Condux Fiber Optic Cable Puller Electronic Control System. Detailed instructions for using the equipment follows these explanations. - Page 13 • Do not expose electronic control box to water. • Do not remove cover of electronic control box (no user-serviceable parts inside). Refer servicing to qualified personnel. • The electronic control box power switch should be in the off position before connecting or disconnecting any cords.
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Page 14: Setting Up The Electronic Control Box
12 Volt DC power source. C. SETTING UP THE ELECTRONIC CONTROL BOX The Condux Fiber Optic Tensiometer has been designed to give the operator continuous tension information and automatic shut-off control during a pull. The Electronic Control Box features an LED Display, Digital Graph Display, 256MB Flash Card, and a 3 capstan selection switch. -
Page 15: Digital Chart Recorder Set Up
4. Zero the display. Press the “Prog” button. 5. Alarms: When Tension Limiter switch is in the “OFF” position the audio alarm will sound and the light will come on when the tension limit is reached. When the Tension Limiter switch is in the “ON” position the puller will also stop pulling when the tension limit is reached (figure 5) !CAUTION: Damage to cable may result from excessive pulling forces. -
Page 16: Data Download Instructions
2. Set to Record Mode: If you are already in the Record Mode screen, use the ▲ and ▼ buttons to scroll to “ON”. If you are starting from the charting screen, press “MENU” and scroll to Record Mode. Press “MENU” again to enter Record Mode, and scroll to ON. -
Page 17: Final Inspection
Jump starting is not recommended. 3. Begin the cable pull. There is no information in this manual on the operation of the Condux Fiber Optic Cable Puller. You must read and understand all operating instructions and safety messages in the Condux Fiber Optic Cable Puller User Guide &... -
Page 18: When The Cable Pull Is Complete
When The Cable Pull Is Complete A. STOP THE POWER UNIT 1. Turn throttle control to the slow position. 2. Turn the ignition switch for the power unit to the off position. !WARNING: Escaping fluids under pressure can penetrate the skin and cause serious personal injury. -
Page 19: Disconnect The Electronics
D. DISCONNECT THE ELECTRONICS !DANGER: The Electronic Control Box is an electrical device. Electric shock hazard exists that could result in severe personal injury or death. Observe the following precautions to avoid electrical hazards: 1. Do not remove cover of Electronic Control Box. No user serviceable parts inside. -
Page 20: Load Foot Control Unit
Trailer Towing Safety Instructions !WARNING: Observe the following safety instructions when transporting the Condux Fiber Optic Cable Puller Trailer. Observe local, state, and federal laws governing trailer towing. Also follow the tow vehicles operating instructions for trailer towing. Failure to do so may result in severe personal injury and equipment damage. -
Page 21: Routine Maintenance
Routine Maintenance A. Clean and lubricate jack assemblies regularly to ensure ease of operation. B. Inspect tires for proper wear and always keep inflated to the specification denoted on the sidewall of the tire. C. Inspect lighting and replace bulbs as required. APPENDIX D. - Page 22 Notes...
- Page 23 Condux’s and the original manufacturer’s written instructions. Condux’s sole liability and the purchaser’s sole remedy for a failure of goods under this limited warranty, and for any and all claims arising out of the purchase and use of the goods, shall be limited to the repair or replacement of the goods that do not conform to this warranty.
- Page 24 ® Condux International, Inc. P.O. Box 247 • 145 Kingswood Drive, Mankato, MN 56002-0247 USA 1-507-387-6576 • 1-800-533-2077 • FAX 1-507-387-1442 Internet: http://www.condux.com © Copyright 2012, Condux International, Inc. Printed in USA Literature Part Number: 08675705 Revision Number: 1.0...