Baumer Hubner Berlin microGen PMG10 Operating Manual
Absolute encoder
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Summary of Contents for Baumer Hubner Berlin microGen PMG10
- Page 1 Operating Manual PMG10 & PMG10P DeviceNet EN-US Absolute Encoder...
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Page 2: Table Of Contents
Attach coupling onto encoder shaft..................15 5.2.2 Mounting encoder onto drive shaft..................16 Maximum permitted tolerances for mounting errors when using the Baumer Hübner K 35 spring washer ..............................Notes when using a claw coupling (e.g. ROTEX®) ................19 6 Electrical installation........................... 20 DeviceNet ............................ - Page 3 Baumer Hübner List of contents Terminal box ............................27 6.2.1 Pin assignment at terminal box ..................... 27 6.2.2 Output signals additional incremental output (optional) ............28 6.2.3 Switching level additional output incremental (optional) ............28 6.2.4 Programming interface (only for programmable variant) ............28 6.2.5...
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Page 4: About This Document
In addition, the local occupational health and safety regulations and general safety regulations apply. The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at all times. Warnings in this manual Warnings draw attention to potential personal injury or material damage. -
Page 5: Scope Of Delivery
Baumer Hübner About this document Scope of delivery The scope of delivery includes: 1 x rotary encoder 1 x instruction manual 1 x General information leaflet In addition, you can find the following information, among other things, in digital format at www.baumer.com:... -
Page 6: Maintenance And Service Life
About this document Baumer Hübner Maintenance and service life The device may only be opened for assembly and maintenance work as described in the present instruction manual. Any repair or maintenance work requiring fully opening the device must be carried out by the manufacturer only. -
Page 7: General Information
Used electrical and electronic devices may not be disposed of in household waste. The product contains valuable raw materials that can be recycled. There- fore dispose of this product at the appropriate collection point. For additional in- formation visit www.baumer.com. V1 | PMG10 & PMG10P DeviceNet Operating Manual... -
Page 8: Transport And Storage
Transport and storage Baumer Hübner Transport and storage Transport NOTICE Material damage due to improper transport. a) Ensure maximum diligence when unloading the delivered packages as well as when trans- porting them inside the company. b) Note the information and symbols on the packaging. -
Page 9: Description
Baumer Hübner Description Description Rotary encoder Ill. 1: Description PMG10 Housing Cover LED activity indicator Housing foot (according to product vari- ant) Bus terminal box (with cable gland (top) Blind cover (device without additional out- and connector (bottom)) put, without speed switch and without... -
Page 10: Mounting Accessories (Not Included)
Description Baumer Hübner Mounting accessories (not included) Ill. 2: Mounting accessories Spring washer coupling K35, available as Mounting device, customer-specific (for accessory EURO flange B10 mount) Mounting screw M6x16 mm for attach- M6x20 mm screw for fastening the hous- ment device, ISO 4017 (for EURO flange... -
Page 11: Installation
Baumer recommends to use the Baumer Hübner K 35 spring disc coupling to connect the rotary encoder and the drive shaft of the following device. The Baumer Hübner K 35 spring disc cou- pling can be pushed onto the drive shaft without axial pressure. - Page 12 Instruction: a) Attach the coupling onto the encoder shaft according to the related mounting instructions. b) When using the K 35 spring washer of Baumer Hübner, consider the maximum permitted tolerances for mounting errors. c) Fasten the coupling at the specified torque (K 35: Mt = 1 Nm (plastic side), Mt = 1.3 ± 10% Nm (metal side)).
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Page 13: Mounting Encoder Onto Drive Shaft
Baumer Hübner Installation 5.1.2 Mounting encoder onto drive shaft DANGER Injuries caused by shaft rotation Hair and clothing may get caught in rotating shafts which may lead to serious personal injury. a) Make sure the device is idle. b) Before performing any work at the device, make sure power supply is and remains discon- nected. -
Page 14: Ill. 4 Installing Encoder, Mounting Device And Coupling
Installation Baumer Hübner Ill. 4: Installing encoder, mounting device and coupling Drive shaft Mounting screw M6x16 mm for attach- ment device (ISO 4017) Attachment device (customized) Coupling Tools 2.5 mm 10 mm Instruction: a) Prior to installation, check the drive runout error and dimensions. -
Page 15: Mounting With Base B3
Baumer recommends to use the Baumer Hübner K 35 spring disc coupling to connect the rotary encoder and the drive shaft of the following device. The Baumer Hübner K 35 spring disc cou- pling can be pushed onto the drive shaft without axial pressure. -
Page 16: Mounting Encoder Onto Drive Shaft
Installation Baumer Hübner 5.2.2 Mounting encoder onto drive shaft DANGER Injuries caused by shaft rotation Hair and clothing may get caught in rotating shafts which may lead to serious personal injury. a) Make sure the device is idle. b) Before performing any work at the device, make sure power supply is and remains discon- nected. -
Page 17: Ill. 6 Mounting Encoder Onto Drive Shaft
Baumer Hübner Installation 90 mm Ill. 6: Mounting encoder onto drive shaft Drive shaft Coupling M6x20 mm screw for fastening the hous- Washer B6 for fastening the housing ing base (ISO 4017) base (DIN 137) Housing foot (according to product vari-... -
Page 18: Maximum Permitted Tolerances For Mounting Errors When Using The Baumer Hübner K 35 Spring
Fasten the coupling onto the shaft of the drive at a torque of 1.3 ±10 % Nm. Observe the remarks in the data sheet and the coupling assembly instructions. Maximum permitted tolerances for mounting errors when using the Baumer Hübner K 35 spring washer NOTICE Damage to the encoder ball bearings. -
Page 19: Notes When Using A Claw Coupling (E.g. Rotex®)
Baumer Hübner Installation Notes when using a claw coupling (e.g. ROTEX®) NOTICE Damage to the rotary encoder due to incorrect mounting of the claw coupling. Blocking of the two coupling halves (coupling claws lie face to face) can damage the rotary en- coder. -
Page 20: Electrical Installation
Electrical installation Baumer Hübner Electrical installation DANGER Injury by to secondary damage Encoder failure or incorrect signals may entail system control errors. a) Eliminate secondary encoder damage by the relevant safety precautions in the downstream electronics. NOTICE Sensor damage due to faulty power supply. -
Page 21: Devicenet
Electrical installation DeviceNet 6.1.1 DeviceNet features INFO Detailed instructions for the DeviceNet interface as well as the EDS file can be found on the Baumer website www.baumer.com. Fieldbus protocol DeviceNet Device profile Device Profil for Encoders V 1.0 Operating modes... -
Page 22: Connecting The Devicenet Supply Cable
Electrical installation Baumer Hübner 6.1.2 Connecting the DeviceNet supply cable NOTICE Equipment damage by ESD The electronic components in the device are sensitive to high voltage a) Do not touch terminals or electronic components. b) Protect output terminals from external voltage. -
Page 23: Ill. 9 Connecting The Supply Cable
Baumer Hübner Electrical installation Ill. 9: Connecting the supply cable Torx/slotted head screw M4x32mm Bus terminal box Profibus DP Washer A4 (DIN 137) D-SUB connector Cable shield Connection cable (diameter 5-9 mm) Cable gland M16x1.5 mm (matching ca- Terminals ble diameters 5-9 mm) -
Page 24: Pin Assignment Devicenet
Electrical installation Baumer Hübner 6.1.3 Pin assignment DeviceNet Ill. 10: Connections HMG10 DeviceNet Mating connector (5-pin, A-coded) Mating connector (5-contact, A-coded) 6.1.3.1 Mating connector (5-pin, A-coded) Ill. 11: Mating connector (5-pin, A-coded) Connection Description DRAIN Shield connection Operating voltage 10-30 V DC... -
Page 25: Mating Connector (5-Contact, A-Coding)
Baumer Hübner Electrical installation 6.1.3.2 Mating connector (5-contact, A-coding) Ill. 12: Mating connector (5-contact, A-coded) Mating connector Connection Description DRAIN Shield connection Operating voltage 10-30 V DC Ground connection for UB CAN_H CAN Bus Signal (dominant HIGH) CAN_L CAN Bus Signal (dominant LOW) V1 | PMG10 &... -
Page 26: Devicenet Terminal Box
Electrical installation Baumer Hübner 6.1.4 DeviceNet terminal box Ill. 13: DeviceNet Terminal box Setting the terminating resistors Setting the transmission rate Setting the user address Pin assignment DRAIN Shield connection Ground connection for UB Operating voltage 10-30 V DC CAN_H CAN Bus Signal (dominant HIGH) -
Page 27: Setting The Transmission Rate
Baumer Hübner Electrical installation 6.1.7 Setting the transmission rate Transmission rate DIP switch setting (X = without function) (in kBaud) 125 (factory setting) Terminal box 6.2.1 Pin assignment at terminal box Connection Description Operating voltage Ground connection Output signal channel 1 Output signal channel 1 inverted Output signal channel 2 (90°... -
Page 28: Output Signals Additional Incremental Output (Optional)
Electrical installation Baumer Hübner 6.2.2 Output signals additional incremental output (optional) At positive rotating direction 90° Zero pulse+ Zero pulse- Ill. 14: Output signals with positive direction of rotation (zero pulse R+ and R- are only available at addi- tional output II) 6.2.3... -
Page 29: Output Switching Behavior Speed Switch (Optional)
Baumer Hübner Electrical installation 6.2.6 Output switching behavior Speed switch (optional) INFO Default switching speed is 6000 rpm for HMG10P and PMG10P. HMG10 and PMG10 without programming interface come with the individually ordered permanent switching speed. Event Speed switching output state... -
Page 30: Ill. 15 Connecting The Supply Cable
Electrical installation Baumer Hübner Ill. 15: Connecting the supply cable Terminal connector (wire cross-section Torx / slotted screw M4x32 mm ≤ 1.5 mm Additional incremental output (optional), speed switch (optional), programming interface (PMG10P only) Terminal box cover Cable shield Cable gland M20x1.5 mm (for cable di-... -
Page 31: Terminals Assignment
Baumer Hübner Electrical installation 6.2.8 Terminals assignment NOTICE Operating voltage present at the outputs results in encoder damage. The encoder might be damaged by any operating voltage being present at the outputs. a) Make sure that no operating voltage is present at the outputs. -
Page 32: Z-Pa.sdl.1 Wlan Adapter: Programming Device For Hmg10P/Pmg10P
Electrical installation Baumer Hübner Z-PA.SDL.1 WLAN adapter: Programming device for HMG10P/PMG10P INFO For detailed function descriptions refer to the WLAN adapter installation and operating instruc- tions. Ill. 17: Z-PA.SDL.1 WLAN adapter (ordering ref.: 11190106) The Z-PA.SDL.1 WLAN adapter is for programming and monitoring the HMG10P/PMG10P en- coder series. -
Page 33: Disassembly
Baumer Hübner Disassembly Disassembly NOTICE Equipment damage due to mechanical impact Strong vibration may lead to overload by constraining force. a) Never apply force. If properly performed, all components can be uninstalled smoothly. b) Use only suitable tools to uninstall. -
Page 34: Ill. 18 Uninstall Encoder, Mounting Device And Coupling
Disassembly Baumer Hübner Ill. 18: Uninstall encoder, mounting device and coupling Coupling Mounting screw M6x16 mm for attach- ment device (ISO 4017) Attachment device, customized Tools 2.5 mm 10 mm Instruction: a) Disconnect all electrical connections. b) Loosen the the coupling on the drive shaft. -
Page 35: Uninstall With Base B3
Baumer Hübner Disassembly Uninstall with base B3 7.2.1 Uninstall encoder from drive shaft DANGER Burns caused by heat The device heats up at high speeds. There is a risk of getting burned after use. a) Avoid overheating the device. b) Wear suitable protective gloves and clothing. - Page 36 Disassembly Baumer Hübner Tools 2.5 mm 10 mm Instruction: a) Disconnect all electrical connections. b) Loosen the the coupling on the drive shaft. Observe the notes in the data sheet and the coupling assembly instructions. c) Remove the encoder from the base.
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Page 37: Technical Data
Baumer Hübner Technical data Technical data PMG10 Electrical Data Operating voltage Ub 10-30 V DC (Ub (Bus)) 4,75-30 V DC (Ub (Ink)) Short-circuit proof Operating current without load ≤ 200 mA Initializing time ≤ 500 ms after switch-on Sensing principle Magnetic Fieldbus interface DeviceNet Data rate (fieldbus) 125-500 kBaud... -
Page 38: Solid Shaft Encoder Dimensions With Euro Flange B10
Technical data Baumer Hübner PMG10 Rotor torque 1 kgcm Maximum permitted shaft load ≤ 450 N axial ≤ 650 N radial Materials Housing: aluminium alloy Shaft: stainless steel Operating temperature −40 ...+85 °C Relative humidity 95 % not condensing Resistance IEC 60068-2-6 Vibration 30 g, 10-2000 Hz IEC 60068-2-27... -
Page 39: Solid Shaft Encoder Dimensions With Housing Base B3
Baumer Hübner Technical data Solid shaft encoder dimensions with housing base B3 Ill. 21: Solid shaft encoder dimensions with housing base B3 (all in mm unless specified otherwise) V1 | PMG10 & PMG10P DeviceNet Operating Manual... - Page 40 List of illustrations Baumer Hübner List of illustrations Ill. 1 Description PMG10..........................Ill. 2 Mounting accessories ......................... 10 Ill. 3 Attach coupling onto encoder shaft ....................11 Ill. 4 Installing encoder, mounting device and coupling ................14 Ill. 5 Attach coupling onto encoder shaft ....................15 Ill.
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