Fein RSG 18a Repair Instructions

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Original instructions manual (77 pages)

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RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b

Repair instructions

C-SC_CSSM

Version 1.0

2016-08-16

FEIN retains all rights of disposal, such as copying and circulation

Page 1 of 68

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Summary of Contents for Fein RSG 18a

Page 1 RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b Repair instructions C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 1 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 2: Table Of Contents
5. Lubricants and auxiliary substances required 6. Removal 7. Fitting 8. Connection diagram C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 2 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 3: Models Described
RSG EX 18b 7 360 07 ..C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 3 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 4: Technical Data
All the technical data can be found in the operating instructions for the model. Test data Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides). Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service →...
Page 5: Notes And Requirements
Faulty gearboxes may be repaired only by C. & E. Fein GmbH (Germany) because such repairs require an extensive range of special tools and special expertise.
Page 6: Tools Required
3 mm; 4 mm; 5 mm; 6 mm Cross-tip screwdriver Plastic hammer Blade C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 6 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 7 Circlip pliers Long-nosed pliers Socket wrench 7 mm Torx C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 7 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 8: Lubricants And Auxiliary Substances Required
Gearbox Auxiliary substances Loctite 242 Loctite 574 Epple 28 C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 8 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 9: Removal
- Socket head wrench 3 mm - Punch 7 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 9 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 10 3. Remove the bolt (3). - Punch 7 mm - Hammer C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 10 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 11 2. Unscrew the hexagon socket screw (2) and remove the disc. - Open-ended spanner 18 mm; 19 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 11 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 12 - Open-ended spanner 46 mm - Ring wrench 19 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 12 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 13 2. Remove the sleeve (2). 3. Remove the disc (3). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 13 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 14 2. Remove the disc (2). - Circlip pliers 3. Remove the shaft (3). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 14 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 15 - Sleeve 25 mm inner diameter 33 mm outer diameter C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 15 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 16 - Open-ended spanner 4. Unscrew the nut (4). 19 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 16 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 17 4 mm 3. Prop up the pipe milling cutter (3). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 17 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 18  The screw is locked with Loctite 242. 13 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 18 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 19 3. Remove the bolt (3). 4. Remove the hinge (4). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 19 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 20 4. Remove the hexagon socket screw (4). 5. Remove the gear-wheel (5). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 20 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 21 - Sleeve 25 mm inner diameter 33 mm outer diameter C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 21 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 22 4. Remove the circlip (4). 33 mm inner diameter 38 mm outer diameter C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 22 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 23 2. Remove the discs (2). 3. Remove the cup springs (3). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 23 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 24 - 2x M8 nuts - 2x open-ended spanners 13 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 24 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 25 2. Remove the hook and loop wheel (2). 17 mm - Outer puller C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 25 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 26 - Circlip pliers - Open-ended spanner/Ring wrench 19 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 26 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 27 Removing the side plate 1. Remove the side plate (1). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 27 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 28 3. Remove the disc (3). 4. Remove the disc (4). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 28 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 29 6. Remove the cable clamping piece with cable (6). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 29 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 30 4. Remove the motor. 5. Remove the old grease. C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 30 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 31 - Socket head wrench 5 mm 3. Remove the seal (3). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 31 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 32 3. Unscrew the screw (3) and remove the gear-wheel [z=28] (4). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 32 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 33 - Socket head wrench 6 mm - Plastic hammer C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 33 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 34: Fitting
2. Secure the two crossbars with four screws (2) each. - Socket head wrench 4 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 34 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 35 4. Place the circlip (3) on the thread bolt. - Circlip pliers C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 35 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 36 2. Slide the cup springs (2) onto the bolt in the correct position. 3. Slide the ring (3) onto the bolt. C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 36 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 37 3. Insert the bolt into the clamping sleeve (3). 4. Position the circlip (4). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 37 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 38 33 mm inner diameter 38 mm outer diameter - Hammer C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 38 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 39 - Sleeve 33 mm inner diameter 46 mm outer diameter C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 39 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 40 - Sleeve 25 mm inner diameter 33 mm outer diameter C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 40 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 41 - Ring wrench 17 mm 3. Screw in the screw (3). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 41 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 42 1. Position the two hinges (1) on the bolt. C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 42 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 43 3. Position the side plate (2). - Long-nosed pliers C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 43 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 44 4 mm 4. Screw in the four screws (4). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 44 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 45 2. Fit the clamping unit (2) in the correct position. - Circlip pliers C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 45 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 46 3. Fit the bolt (3). 4. Fit the circlip (4). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 46 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 47 4. Fit the bolt (5). 5. Fit the circlip (6). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 47 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 48 Werkzeuge: 2. Fit the shaft (1). - Gearbox oil C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 48 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 49 - Gearbox oil 3. Fit the circlip (2). - Circlip pliers C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 49 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 50 4. Slide the disc (4) onto the shaft. 5. Screw on the hex nut (5) [hand-tight]. C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 50 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 51 - Open-ended spanner 46 mm - Ring wrench 19 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 51 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 52 - Sleeve 33 mm inner diameter 46 mm outer diameter C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 52 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 53 33 mm outer diameter - Ring wrench 17 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 53 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 54 2. Screw in the three screws (2) [on both sides]. C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 54 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 55 2. Screw in the thread bolt. - Ring wrench 13 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 55 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 56 - Sleeve 23 mm inner diameter 31 mm outer diameter C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 56 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 57 28 mm outer diameter - Socket head wrench 6 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 57 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 58 5. Screw in the cylinder head screw (4) with disc. 6. Fill the gearbox housing flush with grease. C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 58 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 59 3. Coat the three screws (3) with Loctite 574. 4. Screw in the three screws (3). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 59 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 60 7. Tighten the two nuts (3) on both sides. C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 60 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 61 5. Position the cover (5). 6. Screw in the four screws (6). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 61 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 62 3. Carefully clean and remove any grease from the cover. C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 62 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 63 3. Screw in the ten screws (1). 4. Fit the cylinder head screw (2). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 63 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 64 3. Position the delivery fixture on the cover and secure it with the bolt (3). 4. Screw in the cylinder head screw (4). C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 64 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 65 3. Coat the hook and loop wheel (3) with Gearbox oil. C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 65 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 66 2. Screw in the screw (1). - Ring wrench 17 mm C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 66 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 67 7. See the operating instructions for a guide to “Setting the running precision” of the machine. C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 67 of 68 FEIN retains all rights of disposal, such as copying and circulation...
Page 68: Connection Diagram
RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b 8. Connection diagram Not yet available. C-SC_CSSM Version 1.0 2016-08-16 All rights reserved by FEIN, especially in case of property rights applications. Page 68 of 68 FEIN retains all rights of disposal, such as copying and circulation...

This manual is also suitable for:

Rsg 18b Rsgex 18a Rsgex 18b