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Samsung WA1635D0DW/XAP Service Manual
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Samsung WA1635D0DW/XAP Service Manual

Samsung WA1635D0DW/XAP Service Manual

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WASHING MACHINE
WA1635D0DW/XAP
SERVICE
Manual
WASHING MACHINE
CONTENTS
6. DISASSEMBLY
7. EXPLODED VIEW & PARTS LIST

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Summary of Contents for Samsung WA1635D0DW/XAP

  • Page 1: Table Of Contents

    WASHING MACHINE WA1635D0DW/XAP SERVICE Manual WASHING MACHINE CONTENTS 1. PRODUCT FEATURE 2. TECHNICAL POINTS 3. DIAGRAM 4. IMPROVED STRUCTURE 5. TROUBLE DIAGNOSIS 6. DISASSEMBLY 7. EXPLODED VIEW & PARTS LIST 8. SPECIFICATIONS...
  • Page 2 PRECAUTIONS FOR SAFETY DURING SERVICING 1. Do not allow the customer to repair the product. - The person may be injured or the product life may be shortened. 2. Be sure to unplug the power cord before starting to service (especially when servicing the electrical parts). - Take extreme care of the electric shock.

  • Page 3: Product Feature

    1. PRODUCT FEATURE...

  • Page 4: Technical Points

    2. TECHNICAL POINTS 2-1 KEY DISPLAY 2-2 FUNCTION OF CONTROL KEYS 1.COURSE KEY (1) Before the initial start key is entered or during the pause mode, each pressing of this key shows the selectable courses as in the order below. FUZZY →...
  • Page 5 (6) Function Table for Courses Econo DIVISION Fuzzy Jean Wool Blanket Soak wash SOAK TIME MANUAL SET 3~25min. 3~25min. 3~25min. 3~25min. 3~25min. 3~25min. HIGH LEVEL 18 min. 24 min. 18 min. 6 min. 6 min. 18 min. WASH MIDDLE 18 min. 24 min.
  • Page 6 3.WATER SUPPLY KEY (1) This key is valid except for error cases. (2) This key-in changed the mode as follows. Cold Water → Hot/Cold Water → Hot Water (3) If you select a water supply by using the water supply key, the selected water supply setting remains valid even if you changed a course after.
  • Page 7 (6) If Water Level is changed by pressing the Water Level key before Motor starts rotating, the water supplying time also is changed according to the selected water level so the remaining time is recalculated. (7) In the fuzzy course wash time can be changed only before motor starts rotating by using water level Wash course performs its working by the previous set wash time regardless of water level after motor starts rotating.
  • Page 8 2.SOAK COURSE (1) The soak course is performed only when it is selected by using manual key. (2) If the water is supplied up to the selected water level, soaking is repeatedly performed by 5 min.interval for total 30 min. (Motor rotates for 1 min. and stops for 4 min.) (3) If the water level is changed to a higher level while soaking is in operation, it stops soaking and starts water supply, and then resume the soaking process(for all course and water level).
  • Page 9 2. Unbalance Clear Function - It is the unbalance clear function which happens in spin process after finishing wash process. It is the same working as adding spin course one more time. After detecting the unbalance in rinse process and supplying the selected water it proceeds the next rinse function.
  • Page 10 2-4 SPECIAL FUNCTIONS 2-4-1 ERROR FUNCTION 1.WATER LEVEL SENSOR ERROR (1) When the Water Level Sensor detects a frequency less than 15KHz or more than 30KHz for more than 5 seconds (2) Generates ERROR MELODY 5 times. (3) DISPLAY : '1E' (4) How to Clear : Press the start to check again.
  • Page 11 2-4-2 RESERVE FUNCTION (1) Initial value of reserved function is 3 hours (base value) and each key-in updates reserved time by 1 hour. (2) All key-in is valid when real wash course giving key melody sound performs. (3) Reserve setting is valid for all courses. (4) All key in is not valid except for water supply and start key after pressing the start key with the elapse of 10 min.
  • Page 12 2-5 TEST PROGRAM MODE 2-5-1 TEST MODE FUNCTION (Drive and other test) 1) How to enter: (Water level + Course +Power s/w) 2) MODEL change: you may change mode by pressing COURSE key in test mode. 3) Mode discription MODE NO. DISPLAY TEST CONTENT REMARKS...

  • Page 15: Diagram

    3. Diagram...

  • Page 16: Improved Structure

    4. IMPROVED STRUCTURE * Caution during service 4-1 BEFORE SERVICING 1. When you need to lay down the washing machine by side on the floor, take care not to make the OUT-CASE deformed and use a soft mat to lay it on if the floor is not even.
  • Page 17 4-2 DURING SERVICING 1. When you replace SUSPENSION-BAR ASS'Y, make sure that both the front part and the rear part are correctly mounted in each correct position and do not confuse the parts with those of other Models. (If not, there may be severe vibration while spinning.) Shape Front White...
  • Page 18 4-3 AFTER SERVICING * How to adjust it even 1. Choose a place to install the washing machine. - Decide the drain hose direction according to Drop water Cause Solution the place to install. position - Leave at least 10cm space between the The front is Use height control leg washing machine and the wall.
  • Page 19 6. DISASSEMBLY 6-1 REPLACEMENT OF PCB-ASS'Y 1) Remove the two cover-screw and then a screw 2EA as shown in the figure 2) Lift up the CONTROL-PANEL by pushing it slightly from right to left as shown in the figure here. 3) Turn the CONTROL-PANEL ASS'Y and remove 4EA screws securing PCB ASS'Y.
  • Page 20 6-2 REPLACEMENT OF PRESSURE-SENSOR, WATER-VALVE CHECKER-ASS'Y 1) Remove 2 screws(rear part) securing TOP- COVER, COVER-T.C, and remove them by lifting COVER-T.C to the arrow direction. 2) PRESSURE-SENSOR - After removing terminals of PRESSURE-SENSOR LEAD-WIRE and disassemble by opening the HOOK wide. * When reassembling PRESSURE-SENSOR, firstly check AIR-HOSE position and connection status.
  • Page 21 6-3 REPLACEMENT OF SHAFT-ASS'Y 1) Remove COVER-SCREW 2EA (Left, Right) by using a (-) driver and remove a screw 2EA (Left, Right) securing CONTROL-PANEL by using a (+) driver and then lift CONTROL PANEL by pushing it from right to left. 2) Remove screws ( 2EA in rear, 2EA in front) securing TOP-COVER and lift TOP-COVER ASS'Y backward.

  • Page 22: Trouble Diagnosis

    5. TROUBLE DIAGNOSIS - As the structure of the automatic micro-computer washing machine is comparatively complicated, there are service calls even if not defective. This section provides the information for exact trouble diagnosis and suitable repair guide to help customers. 5-1 CAUTIONS FOR THE REPAIR AND REPLACEMENT Please follow the instructions below for trouble diagnosis and parts replacement.
  • Page 23 5-2 TROUBLESHOOTING...
  • Page 24 5-2-1 TROUBLESHOOTING - CONTROL PANEL...
  • Page 25 5-2-2 TROUBLESHOOTING - DRIVING UNIT...
  • Page 26 2. Water Supply does not stop and the washing process does not start either.
  • Page 27 4. Pulsator does not rotate.
  • Page 28 6. Abnormal sounds are heard during washing.
  • Page 29 7. No Spinning...
  • Page 30 8. No Draining...
  • Page 31 7. Exploded Views ASSY-COVER TOP WAA39 WAA18 WAA12 WAA40 WAA10 WAA21 WAA21 WAA37 WAA13 WAA46 WAA26 WAA25 WAA04 WAC10 WAA11 WAA20 WAA15 WAA42 WAA16...
  • Page 32 7. Exploded Views ASSY-TUB OUTER(SPIN BASKET) WAB21 WAB36 WAB10 WAB33 WAB01 WAB07 WAB02 WAB05 WAB06 WAB11 WAB24 WAB28 WAB40 WAB27 WAB37 WAB29 WAB30 WAB17 WAB13 WAB09 WAB31 WAB15 WAB23 WAB20...
  • Page 33 7. Exploded Views ASSY-CASE OUTER WAC02 WAC09 WAC17 WAC11 WAC13 WAC20 WAC16 WAC22 WAC21 WAC08 WAC07 WAC01 WAC04 WAC05...
  • Page 34 Parts List LOCATION NO. CODE NO. DESCRIPTION;SPECIFICATION Q'TY REMARK WAA04 DC96-00156B ASSY-CHECKER S/W;SEW-GF100C,NO COVER/PUS WAA05 DC97-00885R ASSY-DETERGENT;WA1635D0,ABS(SNOW/WHT) WAA10 DC97-01281C ASSY-LID T.C;WA1635D0/MEXICO,TOMYOUNG/HA WAA11 DC96-00195A ASSY-M.WIRE HARNESS;SEW-AG100(GL106),MAI WAA12 DC97-00994F ASSY-PANEL CONTROL;WA1635D0/SPN,(SNOW/WH WAA13 MF-10P1SB-01 ASSY PCB PARTS:WA1635DODW WAA15 DC61-10564U CAP-RINSE;ABS,SNOW/WHT,WSLS1100A WAA18 DC63-00158A COVER-T.C;WA16.35D0,ABS,-,-,SNOW/WHT,-,M WAA20 DC61-00085H COVER-TOP;SW16Z1SPFW,ABS,-,-,SNOW/WHT,-,...
  • Page 35 Bolt/Screw List CODE NO. DESCRIPTION SPECIFICATION Q'TY ASSEMBLY LOCATION DC91-11258B ASSY-SCREW M8*40.FE/FZY,MOTOR(COATING) MOTOR DC91-11258E ASSY-SCREW M8*22FE/FZY,SHAFT+DIE-MOTO(COAT) SHAFT DC91-11258N ASSY-SCREW M6*18STS304,SPIN+FLANGE(COATIN FLANG DC60-40007A BOLT-HEX SM18C,HH,M6,L22,FP,ZPC2,-,- DC60-40018A BOLT-HEX M8,-,ZPC2,FE DC60-50152A NUT-HEX 3,M6,FZY,FE,- DC60-50145A NUT-HEX -,-,-,MSWR10,- DC60-10014A SCREW MACHINE STS304,-,M3,L8,PH,+,1,-,PASS,- S/W-REED DC60-20054G SCREW TAPPING TH,+,1,D4,L14,-,STS304 LEG-RUBBER DC60-20054F...

  • Page 36: Specifications

    8. SPECIFICATIONS Model Name WA1635D0 Wash and Spin Capacity 14kg(dry laundry)/14kg Type Full Automatic Washing Machine Power Single-phase current 120V/60Hz Wash and Spinning Type Whirling type/Centrifugal Spin Type • Applicable Water Pressure 0.5 ~ 8kg f/cm2 W 640 X D 698 X H 945 Dimensions (mm) 54kg Weight...