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Basic Functions - General International 25-036 Setup & Operation Manual

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BASIC FUNCTIONS

This General International model 25-036 wood lathe duplicator is designed for use on wood lathes only. Installation
and/or use on Metalworking lathes or any other machinery can lead to serious personal injury, damage to the
machine, the duplicator and the workpiece.
This duplicator is designed to roughly remove bulk material from a wood blank to enable the user to make multi-
ple matching spindles that follow or replicate the profile of either an original spindle or a shop made template. This
unit is not designed to be a precision copying device, and as such some manual shaping of fine details will still be
required. As with normal manual turnings, finish sanding of the workpiece will also still be required. Having a maxi-
mum duplicating length of 36" the unit is designed to fit on most models of 12"-22" swing capacity wood lathes that
have cast bed ways and is an ideal time saver on projects that require multiple identical wood spindles such as
turned railings and turned chair or table legs.
Important Notice: If your wood lathe has a swing over bed of less than 12" or more than 22" and/or if your wood lathe has
tubular or any type other than cast bed ways, then this unit is not designed for use on your machine. Any attempts to mod-
ify or adapt the unit to fit machines other than as described above is not recommended or endorsed by General
International, and is done at the users own risk of personal injury, damage to the machine, the duplicator or the workpiece.
UNPACKING
Carefully unpack and remove the unit and its components from its shipping containers and check for missing or
damaged items as per the list of contents below.
Tip: It is recommended to group all of the parts in each plastic bag together and keep them separate from the other compo-
nents. This will make assembly much easier.
Note: Please report any damaged or missing items to your General International distributor immediately.
LIST OF CONTENTS
A- DUPLICATOR ASSEMBLY WITH RAILS . . . . . . . . . . . . . . . . . . . .1
B-
SUPPORT BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
— Washer 10 x 20 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
— Hex head bolt M10 x P1.5 - L30 . . . . . . . . . . . . . . . . . . . .2
C- SUPPORT BEAMS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
— Clamping plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
— Set screw M12 x 1.75 - L65 . . . . . . . . . . . . . . . . . . . . . . . .2
— Hex nut M12 x 1.75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
— Washer 12 x P26 - 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
— Hex head bolt M10 x 1.5 x L60 . . . . . . . . . . . . . . . . . . . .2
— Square head bolt M10 x P1.5 x L20 . . . . . . . . . . . . . . . .4
— Hex nut M10 x 1.5 - L30 . . . . . . . . . . . . . . . . . . . . . . . . . . .4
— Washer 10 x 20 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
D-
HANDWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
CHIP GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
CUTTING TOOL WITH PLASTIC COVER . . . . . . . . . . . . . . . . . .1
E-
FOLLOWER ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
FOLLOWER ARM FINE POINT . . . . . . . . . . . . . . . . . . . . . . . . .1
A
B
ADDITIONAL REQUIREMENTS FOR ASSEMBLY/INSTALLATION
• Allen wrench 6 mm
• Socket wrench kit
Qty
C
• Adjustable wrench
• Phillips head screwdriver
HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
BACKUP SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
— Hex head bolt M10 x 1.5 - L55 . . . . . . . . . . . . . . . . . . . . .1
— Square head bolt M10 x P1.5 - L30 . . . . . . . . . . . . . . . . .1
— Hex nut M10 x 1.5 - L30 . . . . . . . . . . . . . . . . . . . . . . . . . . .2
— Washer 10 x 20 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
F-
CLAMPING BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
— Clamp screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
— Square head bolt M10 x P1.5 - L30 . . . . . . . . . . . . . . . . .2
— Hex head bolt M6 x P1.0 - L20 . . . . . . . . . . . . . . . . . . . . .4
— Washer P6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
— Washer P10 x 20-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
— Hex nut M10 x P1.5 - L30 . . . . . . . . . . . . . . . . . . . . . . . . . .2
G- TOOLS
— 4 mm Allen wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
— 8/10 mm Combination wrench . . . . . . . . . . . . . . . . . . .1
— 12/14 mm Combination wrench . . . . . . . . . . . . . . . . . .1
— 17/19 mm Combination wrench . . . . . . . . . . . . . . . . . .1
D
F
• An extra person for
help with lifting
E
G
5

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