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SAMOKRETNE RADNE PLATFORME V SERIES V6 E USER'S MANUAL ENGLISH TRANSLATION OF THE ORIGINAL USER MANUAL IN ITALIAN AIRO is a division of TIGIEFFE SRL Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY - +39-0522-977365 - +39-0522-977015 WEB: www.airo.com 069.20.UEM - EN...
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Review date Modification Log 2013-06 First release. 2013-10 Detailed instructions have been added relative to the harness anchoring points. Label position updated; Description of the new PGT-like (remote) 2014-07 controls added. Added information on the maximum manual forces. 2014-09 ...
In order to keep pace with the technical development AIRO-Tigieffe s.r.l. reserves the right to modify the product and/or the use and maintenance manual at any time without updating the units already delivered.
1.1.2.2. Additional Periodical Tests Yearly overhauls are compulsory. In Italy, the owners of an Aerial Platform must apply for a periodical check by sending a registered letter to the local competent inspection board (ASL/USL or other qualified public or private services) at least twenty days before the expiry of the year from the last check.
An overload controller stops the machine if the load on the platform exceeds the nominal load by approx. 30% (see chapter "General Use and Operation”) and the platform is UP. The machine cannot be used in areas where road vehicles operate. Make sure to alert the presence of the machine by means of suitable signs when it is used in public areas.
Electric: the lifting table can be driven UP/DOWN electrically using the controls located in the work platform. In this case, a electro-mechanical jack equipped with automatic parking brakes is engaged. 1.5. Operator's control stations The machine is equipped with the following operator's stations On the work platform (normal operation controls) On the chassis (control panel equipped with a key-selector to select the ...
1.8. Identification In order to identify the machine, when spare parts and service are required, always mention the information given in the serial number plate. Should this plate (as well as the various stickers applied on the machine) be lost or illegible, it is to be replaced as soon as possible.
2. TECHNICAL FEATURES OF STANDARD MACHINES (DIMENSIONS AND PERFORMANCE) Dimensions V6 E Maximum lifting height 5.50 Max. height of the work platform floor 3.50 Max. height of the lifting table 4.65 Ground clearance (at the centre of the chassis) Ground clearance (under the pot-hole guards) Max.
2.1. Vibrations and noise. Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator. The level of acoustic pressure weighed (A) at work places does not exceed 70dB(A). As to vibrations in ordinary working conditions: ...
3. SAFETY SIGNS 3.1. Personal protection devices (PPE). Always wear personal protective equipment according to current regulations concerning industrial health and safety (in particular, hard hat and safety shoes are COMPULSORY). It is the operator's or safety manager’s responsibility to choose the personal protective equipment (PPE) depending on the activity to be carried out.
3.3. General 3.3.1. Operating Tips and Instructions The electric and hydraulic systems are provided with safety devices, calibrated and sealed by the manufacturer. DO NOT TAMPER WITH AND MODIFY THE CALIBRATION OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEMS. The machine must be used only in areas well lit up, checking that the ground is flat and firm.
3.3.3. Operating procedures The machine is equipped with a slope sensor that disables all lifting operations if the machine stand outside of the stability limits. Working operations can be resumed only after regaining a safe position. If the acoustic alarm goes off and the red pilot light on the platform control panel turn on, it means that the machine is not in the right position (see paragraphs relevant to “Use instructions”...
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Do not operate the work platform UP unless the machine is on a solid and flat surface. Strictly perform travel with lifted work platform, if the ground is flat and solid. At the end of work, always remove the keys from the control panel and keep them in a safe place to prevent ...
3.3.4. Ground Pressure and load-bearing capacity Before using the machine, the operator must make sure the floor is suitable for withstanding the specific loads and pressures with a certain safety margin. The following chart provides the parameters and two examples of calculation of the average pressure on the ground below the machine and max pressure underneath the wheels or stabiliser outriggers (p1 and p2).
The table below shows the load-bearing capacity of different types of ground. For the max pressure on the ground by the single wheel, please refer to the data contained in the specific tables of each model (chapter 2, TECHNICAL FEATURES OF STANDARD MACHINES). DO NOT utilize the machine if the max pressure on the ground per wheel is above the load-bearing capacity of the specific type of ground on which the machine is to be used.
4. INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled, therefore it can perform all functions in full safety as provided for by the manufacturer. No preliminary operation is required. To unload the machine, follow the instructions in paragraph “Handling and carrying”.
5. OPERATING INSTRUCTIONS Before using the machine read this chapter thoroughly. ATTENTION! Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs. Read the next paragraphs carefully in order to properly understand the starting/stopping procedures as well as all other functionalities of the machine and their correct use.
GATES POSITION The gate position is controlled by two microswitches. If the platform is DOWN and one or both gates are open, platform lifting is disabled, while travelling is still possible. If the platform is lifted, having one or both gates open causes all movements to be disabled. CAUTION! Keeping the sensor (F) active for over 10 seconds without carrying out any operation will disable the control panel.
5.1.2. Travelling and steering The following controls are to be used to move the machine: Dead-man pedal B Movement enable sensor F Travel control handle D Steering switch C To steer the unit, activate the steering switch C. The steering switch is of proportional type; the extent of steering can be adjusted according to the pressure exerted on the switch.
With the work platform completely lowered, you can adjust the speed up to the maximum one. When the work platform is lifted UP, the safety speed is automatically activated. Do not perform travel with the work platform lifted UP unless the ground is flat and steady. Performing travel with the work platform UP and loads on the loading table is strictly forbidden.
5.1.4. (OPTIONAL) Electrically UP/DOWN controls for the lifting table. The following controls are to be used to control the lifting table UP/DOWN: Dead-man pedal B Movement enable sensor F Lifting table UP, control button N; Lifting table DOWN, control button O; Before operating the lifting table UP, press the deadman pedal B then lay your left hand on the sensor F and press the UP-control button N.
5.1.5. Manual table loading mechanism (STANDARD) The standard front lifting table can be manually positioned at different levels, as needed. To move the lifting table, pull the handle P shown in the figure to the outside and move it to the desired position (upward or downward).
5.1.6. More functions of the control panel on the work platform 5.1.6.1. Emergency STOP button (E) By pressing the red emergency STOP button, all machine control functions are stopped. Normal functions are enabled by rotating the button of 1/4 turn clockwise (as indicated in position B).
5.1.6.2. Battery indicator / Hour meter / Display (L) - AIRO DIAGNOSTIC SYSTEM It shows the actual battery charge (BCI + percent), the operating hours of the machine (hour+ hours:minutes), the error messages in the control system (alarms + alarm led), and...
5.2. Control panel on ground On the ground, the following control devices have been located in different positions (see following figure): A. Emergency STOP button (power circuit) B. Emergency STOP button (control circuit) C. Platform lifting/lowering switch D. Brake release switch for emergency towing E.
5.2.1. Emergency STOP button (power circuit) (A) By pressing the red emergency STOP button the machine immediately turns off. By pulling to the outside, the red emergency STOP button is released and the power circuit of the machine is accordingly started. Fig.
5.2.3. Brake release switch for emergency towing (D) This switch allows the disconnection of the machine parking brakes (electrically-operated) in emergency situations to carry out its towing. Different uses for this switch are not allowed. Also see chapter EMERGENCY TOWING. Fig.
5.3. Access to the work platform The “boarding position” is the only possible one for getting on and off the platform. The “boarding position” is with the platform completely lowered. To access the platform, open gates A and get on board. Check that once on the operator position, the gates are perfectly closed.
5.5. Lifting and handling loads CAUTION! Follow the instructions of this chapter to avoid any instability risks and material fall. The machine can be also used for collecting, loading, unloading of packed materials and/or materials of homogeneous shape with reduced dimensions and weight. The maximum allowed capacity is allocated as follows: ...
5.5.2. Lifting and handling loads on the lifting table It is absolutely forbidden to exceed the maximum allowed capacities indicated by the plate on the elevating operator position. Loads must be placed within the perimeter of the lifting table. Occasionally, loads of bigger dimensions are allowed to be lifted provided the maximum capacity is suitably reduced and the load is secured as indicated below.
5.5.3. Handling loads in the stowage on the chassis It is absolutely forbidden to exceed the maximum allowed capacities indicated by the plate on the elevating operator position. Only handle packed materials and/or materials with homogeneous shape and reduced dimensions and weight.
5.6. Stopping the machine 5.6.1. Normal stop During normal operation, simply release the controls to stop the machine. The stopping time is a default value set by the manufacturer before the delivery in order to produce a soft slowing uo to complete stop. 5.6.2.
5.7. Manual emergency lowering DO NOT use the manual emergency control to lower an overloaded platform. In case of a fault in the electric or hydraulic system, carry out the following emergency procedures: Pull the emergency lever A to the outside. ...
6. HANDLING AND TRANSPORTATION 6.1. Handling To handle the machine in normal operating conditions follow the instructions given in chapter "USE INSTRUCTIONS" under paragraph "Travel and steering”. When the platform is completely lowered, the machine can be handled (i.e. drive can be performed) at different speeds to be freely selected by the user.
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downstream extremity of the latter until it is level. Now, measure the distance between the wooden board and the ground (A), divide this by the length of the wooden board (B) and multiply by 100. The following image sums up the method. ...
6.3. Emergency tow-away In the event of a fault, carry out the following operations to tow the machine: Hook the machine to the provided hole A. From the platform select the ground control panel using locking key selector B. Remove the ground loading space C lifting it.
(extreme temperatures, corrosive environments, etc.) or following a long period of non-use, contact AIRO customer service to adjust the maintenance schedule. Repairs and maintenance operations are to be carried out by trained and authorised personnel only. All ...
7.2. General maintenance Below are listed the main maintenance jobs to be done and the relevant schedule (the machine features an hour counter). Operation Intervals Tightening of the hardware (see "Various adjustments") After the first 10 working hours Checking the oil level in the hydraulic tank After the first 10 working hours Battery status Every day...
7.2.1. Adjustments Check the conditions of the following components and, if necessary, tighten after the first 10 working hours and, afterwards, at least once a year: 1. Wheel screws 2. Travel motor fixing screws 3. Platform fixing seeger 4. lifting table fixing screws 5.
7.2.2. Greasing Grease all articulated joints equipped with greaser (or provision for greaser attachment) at least every month. At least once a month, using a spatula or a brush, lubricate the telescopic boom extension. Moreover, remember to grease the articulated joint in the following cases: After cleaning the machine.
7.2.3.1. Bio-oils (optional). At the request of the customer, the machines can be supplied with biodegradable hydraulic oil compatible with the environment. Biodegradable hydraulic oil is completely synthetic, without zinc, non-polluting and highly efficient with saturated ester base, combined with special additives. The machines with biodegradable oil use the same parts and components as the standard machines.
7.2.3.1.6. Mixing Mixtures with other biodegradable oils are not allowed. The remaining amount of mineral oil must not exceed 5% of total filling quantity as long as the mineral oil is suitable for the same use. 7.2.3.1.7. Micro-filtration When making the conversion on second-hand machines, always take into account the high dirt dissolution power of biodegradable oil.
7.2.4. Hydraulic filter replacement The unit is equipped with suction filter inside the tank. It is best to replace it at least every two years. To replace the suction filter inside the tank: Stop the machine by pressing the emergency stop button of the ...
7.2.5. Inclinometer: functional check and calibration CAUTION! Usually the inclinometer needs no calibration, unless the electronic control unit is replaced. The equipment needed for the replacement and adjustment of this component requires skilled personnel. THIS OPERATION IS VERY IMPORTANT AND MUST BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY.
CAUTION! The thickness of A and B shims refers to the max. inclination as indicated in table “TECHNICAL FEATURES”. To be used during the calibration of the inclinometer. 7.2.6. Operation check and adjustment of platform overload controller. Normally the overload controllers do not require any adjustments, since they are calibrated in the factory before the machine is delivered.
7.2.7. Safety micro: functional check All micros are identified by an ID plate. Microswitch functions: Activates safety speed with lifted work platform. Activates the hand-safety function during platform lowering to a floor height of about 50 cm above ground (optional). M3: Disables lifting at the lifting cylinder end stop.
The battery is one of the most important components of this machine. We recommend to keep it in top efficiency conditions to increase its useful life, avoid faults and reduce management costs. 7.3.1. Battery general instructions In case of new batteries do not wait for the flat battery warning before recharging; recharge the batteries after 3 or 4 working ...
7.3.3. Battery recharge ATTENTION! EXPLOSIVE gas is originated during battery charging process. Therefore, charging must take place in airy rooms where no risks of fire and explosion exist and in the presence of fire extinguishers. Connect the battery charger to a power supply having all protections according to the current standards and with the following features: Power voltage 230V ±...
With the battery charger ON, the machine is automatically off. To disconnect the battery chargers from the power source, disconnect the machine from the electric line. ATTENTION! Before using the machine check that the power cord of the battery charger is disconnected. 7.3.4.
8. MARKS AND CERTIFICATIONS The models of self-propelled aerial platform described in this manual were subjected to the CE type testing according to the Directive 2006/42/EC. The certification was issued by: ICE Spa Via Garibaldi, 20 40011 Anzola Emilia – BO (Italia) Test carrying out is shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed in this user manual.
10. CONTROL LEDGER The Test Records are released to the user of the platform in conformance with Attachment 1 of Directive 2006/42/EC. This ledger is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal.
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REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY SIGNATURE + DATE REMARKS STAMP User’s Manual – V6 Page 59...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guardrails; the harness anchoring points; the VISUAL CHECK status of the lifting structure; access ladders; rust; state of the tyres; oil leaks;...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED ADJUSTMENTS See Chapter 7.2.1 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR See Chapter 7.2.2 GREASING...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF THE OPERATIONS TO BE PERFORMED See chapter 7.2.3 HYDRAULIC TANK OIL LEVEL Monthly Daily entries are not needed. Enter details once a year when the CHECK other operations are carried out. DATE REMARKS SIGNATURE + STAMP...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER FUNCTIONAL CHECK DESCRIPTION OF THE OPERATIONS TO BE PERFORMED TOTAL OIL CHANGE IN HYDRAULIC TANK See chapter 7.2.3. (EVERY TWO YEARS) DATE REMARKS SIGNATURE + STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR HYDRAULIC FILTER REPLACEMENT See chapter 7.2.4.
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECKS DESCRIPTION OF THE OPERATIONS TO BE PERFORMED INCLINOMETER FUNCTIONAL See chapter 7.2.5. CHECK DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECKS DESCRIPTION OF THE OPERATIONS TO BE PERFORMED CONTROLLING THE EFFICIENCY OF The machine at maximum speed should be able to stop, upon release of THE BRAKING SYSTEM the joystick, in a space of less than 0.5 on a flat ground. DATE REMARKS SIGNATURE + STAMP...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECKS DESCRIPTION OF THE OPERATIONS TO BE PERFORMED See chapter 9 Check the legibility of the aluminium plate on the platform where the main instructions are summarised; that the capacity labels are STICKERS AND PLATES CHECK on the platform and that they are legible;...
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REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECKING THE EMERGENCY AND DESCRIPTION OF THE OPERATIONS TO BE PERFORMED SAFETY DEVICES MANUAL EMERGENCY LOWERING See chapter 5.7 CHECK DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR...
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MAJOR FAILURES DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER User’s Manual – V6 Page 68...
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MAJOR FAILURES DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE FAILURE DESCRIPTION HOW TO FIX IT SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER User’s Manual – V6 Page 69...
11. ELECTRIC WIRING ON STANDARD MACHINES ZAPI DIAGRAM: 069.08.007 PGT DIAGRAM: 069.08.017 ON-GROUND ACOUSTIC ALARM ON-PLATFORM ACOUSTIC ALARM BATTERY CHARGER BATTERY ELECTRIC PUMP DESCENT, ELECTROVALVE POWER LINE FUSE CONTROL LINE FUSE CONTROL ACTUATOR FUSE LIFTING TABLE FUSE NEGATIVE FUSE GRF1-2 FLASHING LIGHTS INCL INCLINOMETER...
12. HYDRALIC DIAGRAM FOR STANDARD MACHINES OIL TANK FILTER GEAR PUMP INTEGRATED UNIT CHECK VALVE LIFTING CYLINDER FILL AND DRAIN PLUG PRESSURE RELIEF VALVE MANUAL CONTROL FOR EMERGENCY DESCENT DESCENT, ELECTROVALVE ELECTRIC MOTOR PRESSURE GAUGE User’s Manual – V6 Page 81...
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