1. Manuals
  2. Brands
  3. Keller Manuals
  4. Indoor Furnishing
  5. minimal windows 4+
  6. Manual

Keller minimal windows 4+ Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
MANUALS
Keller minimal windows
4+
®
On-site installation
997-000120-EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the minimal windows 4+ and is the answer not in the manual?

Questions and answers

Related Manuals for Keller minimal windows 4+

Summary of Contents for Keller minimal windows 4+

  • Page 1 MANUALS Keller minimal windows ® On-site installation 997-000120-EN...

  • Page 2: Table Of Contents

    Keller minimal windows ® Contents Introduction to on-site installation Drainage base preparation Outer frame assembly Sliding rail installation Corner stiffening installation Insertion of the glazing Additional components Inside sealing of the outer frame Optional: Gutter installation Fastening to main body & installation acc. EN 1627...

  • Page 3: Introduction To On-Site Installation

    - Mitre joint sealant - Kent Clear MS - Rotabond Black ® - Cleaner - Glass cleaner Components - Pre-assembled outer frame - Pre-assembled insulation glass - Keller minimal windows basestone ® On-site installation | 997-000120 | 07-2021 Keller minimal windows ®...

  • Page 4: Drainage Base Preparation

    1 5 0 Levelling max. 20mm for smallest dimension Additional substructure: (1) An additional substructure is always provided on site and determined in consultation with the Keller technical team. (2) On-site fixing: screws or welding Allowable bending of the outer frame...
  • Page 5 ® 2. Drainage base preparation Standard substructure - workflow The substructure (Keller minimal windows basestone, steel construction or similar) must be leveled and ® shimmed using Forex spacers or similar prior to glazing installation. The distance between the spacers should not exceed 350mm;...
  • Page 6 Standard substructure - workflow 2.4.2 After allowing the mounting glue to dry for approx. 60 min, use spacers in various thicknesses in order to achieve a perfectly horizontal substructure for the Keller minimal windows basestone. Constantly check with a levelling ®...
  • Page 7 Keller minimal windows ® 2. Drainage base preparation Standard substructure - workflow 2.4.3 Place Keller minimal windows basestone onto spacers, ® then level it using the levelling device. As the length of the basestone corresponds to the outer frame, the distance between basestone and walls has to be chosen accordingly.
  • Page 8 Keller minimal windows ® 2. Drainage base preparation Standard substructure - workflow 2.4.4 Predrill Keller minimal windows basestone and screw ® through spacers. As with the spacers, the distance between the screws may not exceed 350mm. 350mm 350mm 350mm 350mm...
  • Page 9 Keller minimal windows ® 2. Drainage base preparation Standard substructure - workflow 2.4.5 Optional: if a second layer of Keller minimal windows ® basestone is being placed, it is obligatory to fix it with mounting brackets according to static requirements. 2.4.6 Outside Outside EPDM sealing (500 mm or 700 mm available).

  • Page 10: Outer Frame Assembly

    Keller minimal windows ® 3. Outer frame assembly Outer frame joints & drainage base sealing 3.1.1 For detailed workflow, see instruction 997-000119-EN Outer frame joints & drainage base sealing. MANUALS Keller minimal windows & minimal windows ® ® Outer frame joints & drainage base sealing...
  • Page 11 Keller minimal windows ® 3. Outer frame assembly Outer frame assembly 3.2.1 Optional (if fly screens are fitted). Screw grub screw into forward corner connector to allow installation of lateral outer frames. 3.2.2 Clean lower outer frame bonding surfaces, then apply mitre joint sealant.
  • Page 12 Keller minimal windows ® 3. Outer frame assembly Outer frame assembly 3.2.3 Insert lateral outer frames into lower corner connectors. Use a beating block and a hammer to put the lateral outer frames into the correct position. To avoid damage, always use a...
  • Page 13 Keller minimal windows ® 3. Outer frame assembly Outer frame assembly 3.2.6 After fitting the lateral outer frames, fit upper outer frame. Insert corner connectors on one side first, then on the opposite side. To avoid damage, always use a...
  • Page 14 Keller minimal windows ® 3. Outer frame assembly Outer frame assembly 3.2.8 Stabilise long elements with a support in the middle before inserting them. 3.2.9 Place assembled outer frame onto substructure and align horizontally. 3.2.10 Constantly check outer frame alignment with 5-point laser.
  • Page 15 3. Outer frame assembly Outer frame assembly 3.2.11 Predrill and screw drainage profile from outside. 3.2.12 Connect drainage profile with Keller minimal windows ® basestone on the inside using fixing lug (25-11-120). Shimming below drainage base is not allowed after this.
  • Page 16 Keller minimal windows ® 3. Outer frame assembly Outer frame assembly 3.2.14 Insert fixing bushings and fix outer frame with adjustment screws. 3.2.15 Regularly check outer frame alignment with 5-point laser. On-site installation | 997-000120 | 07-2021 Keller minimal windows...
  • Page 17 Keller minimal windows ® 3. Outer frame assembly Outer frame assembly 3.2.16 Check outer frame alignment again after fixing and fine tune if necessary to ensure perfect installation. If elements are installed according to EN 1627 (burglar resistance) a pressure resistant shimming must be added behind the outer frame.

  • Page 18: Sliding Rail Installation

    Keller minimal windows ® 4. Sliding rail installation Standard sliding rail If elements with a sliding leaf are installed, the sliding rail has to be positioned using a beating block and fixed with fixing clamps (26-00-010). To do this, use the appropriate driving-in tool (90-20-185).
  • Page 19 Keller minimal windows ® 4. Sliding rail installation freeway sliding rail For the installation of slidings type „freeway“, the sliding rail must be mounted according to the following procedure and with clips 26-00-012. 26-00-012 5 0 0 Clip the sliding rail clamp...

  • Page 20: Corner Stiffening Installation

    Keller minimal windows ® 5. Corner stiffening installation For detailed workflow, see instruction; 997-000119-EN Outer frame joints & drainage base sealing. MANUALS Keller minimal windows & minimal windows ® ® Outer frame joints & drainage base sealing 997-000119-EN On-site installation | 997-000120 | 07-2021 Keller minimal windows ®...

  • Page 21: Insertion Of The Glazing

    Keller minimal windows ® 6. Insertion of the glazing Preliminary work 6.1.1 Clean glazing. (*) 6.1.2 Measure and mark glazing center. (*) 6.1.3 Position vacuum lifter. (*) (*) This operation must be done for both sliding as for fix glazing panels...
  • Page 22 Keller minimal windows ® 6. Insertion of the glazing Sliding leaf installation 6.2.1 Wrap two small aluminum sheets with tape and place them onto the lower outer frame. 6.2.2 Insert sliding leaf into the upper outer frame first, then place it onto the two aluminum sheets on the lower outer frame.
  • Page 23 Keller minimal windows ® 6. Insertion of the glazing Sliding leaf installation 6.2.4 Lift sliding leaf and remove aluminum sheets. Then, place element onto sliding rail. 6.2.5 Underlay handle bars and junction profiles with 8 mm spacers, then snap on to sliding leaf and screw.
  • Page 24 Keller minimal windows ® 6. Insertion of the glazing Sliding leaf installation 6.2.6 Remove the spacer, insert the sealing piece and screw it in place. See drawings: KELL-16-0012.01 KELL-16-0012.02 Füllplatte bei Griffprofil in Blendrahmen (2 Stück) Füllplatte bei Verhakung in Blendrahmen 80mm...
  • Page 25 Keller minimal windows ® 6. Insertion of the glazing Fix leaf installation 6.3.1 Place fix leaf supports onto lower frame. Fix leaf supports should be positioned as close to the fix leaf outer edges as possible (50-100m from glass edges).
  • Page 26 Keller minimal windows ® 6. Insertion of the glazing Fix leaf installation 6.3.4 Align fix and sliding leafs. Fix leaf must then be positioned and fixed. See drawings: KELL-16-0015.01 KELL-16-0015.02 Flügelanordnung / leaf configuration Blendrahmenhöhe oben Blendrahmenhöhe 60mm Blendrahmenhöhe 80mm Blendrahmenhöhe oben...

  • Page 27: Additional Components

    Keller minimal windows ® 7. Additional components Corner post installation Eckpfosten an Festflügel ( 1 : 3 ) Eckpfosten an Schiebeflügel (Corner post on fix leaf) (Corner post on sliding leaf) See drawing: KELL-16-0007.02 218168 Bohrung bei der Montage hinzufügen...

  • Page 28: Inside Sealing Of The Outer Frame

    Keller minimal windows ® 8. Inside sealing of the outer frame The inside EPDM sealing (500 mm or 700 mm available) is to be carried out as follows - see red arrow & dashed line Cleaning and dusting of building surfaces.

  • Page 29: Optional: Gutter Installation

    Keller minimal windows ® 9. Optional: Gutter installation An optional gutter can be fitted in front of the outer frame. On-site substructure On-site installation | 997-000120 | 07-2021 Keller minimal windows ®...

  • Page 30: Fastening To Main Body & Installation Acc. En 1627

    Keller minimal windows ® Fastening to main body & installation acc. EN 1627 On-site installation | 997-000120 | 07-2021 Keller minimal windows ®...

  • Page 31: Legal Notice

    All information contained in this manual has been compiled to the best of our knowledge and tested with care. Nevertheless, errors cannot be completely ruled out. For this reason, the information contained in these instructions is not associated with any obligation or guarantee of any kind. As a result, Keller minimal windows accepts no responsibility and will not accept any consequential or other liability ®...
  • Page 32 www.minimal-windows.com...

Table of Contents