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Service Manual
Self Expellling
Carbon Dioxide
Wheeled Fire Extinguishers
CD50, CD50-1
Models
CD100, CD100-1

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Table of Contents
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Summary of Contents for Badger Basket CD50

  • Page 1 Service Manual Self Expellling Carbon Dioxide Wheeled Fire Extinguishers CD50, CD50-1 Models CD100, CD100-1...
  • Page 2: Table Of Contents

    Table of Contents Contents Page 2 Introduction Page 3 General Information Page 3 Descriptions Page 3 Equipment Shipping Receipt Information Page 4 Installation Procedures Page 4 Operation Instructions Page 5 After Use Instructions Page 6 Monthly Inspection Procedures Page 6 Annual Maintenance and Service Examination Procedures Page 7 Recharge Instructions...
  • Page 3: Introduction

    Introduction This manual is designed as a guide for trained personnel having the appropriate equipment and materials to properly perform the operation, after use, inspection, maintenance, service, recharge and testing of Badger fire extinguishers The service instructions are written and intended for use only by properly trained and certified service personnel already familiar with standard industry fire extinguisher safety procedures and practices Completion of the manufacturer’s factory fire extinguisher service certification school is recommended...
  • Page 4: Equipment Shipping Receipt Information

    3. Siphon tube assembly – provides a means for the liquid extinguishing agent to be drawn up from the bottom of the agent cylinder to the discharge valve 4. Ring pin and tamper seals – provide a means of visual assurance that the extinguisher has not been activated, discharged or subjected to tampering 5.
  • Page 5: Operation Instructions

    2 Ensure the selected extinguisher installation location properly conforms to the environmental operating limitations of the unit Wheeled carbon dioxide fire extinguisher are approved for ambient temperature exposures indicated on their nameplates 3 The extinguisher should be standing vertically upon its stand, with the wheels off the ground 4 Wheeled fire extinguishers should be properly placed and positioned so that they are accessible for immediate use and/or able to be quickly mobilized in the event of a fire 5 The nameplate operating instructions should face outward and the discharge hose/nozzle be...
  • Page 6: After Use Instructions

    After Use Instructions Note: Fire extinguishers should always be recharged immediately after any use. 1 After the fire is out and the hazard secured, the wheel extinguisher should be transported to a location where the residual pressure left within the discharge hose can be blown clear 2 Close agent cylinder valve, by turning hand wheel clockwise 3 Then while securing and pointing the nozzle in a safe direction, squeeze the nozzle discharge lever to clear hose and vent all remaining pressure...
  • Page 7: Annual Maintenance And Service Examination Procedures

    Annual Maintenance & Service Examination Procedures Per NFPA 10, maintenance is a thorough examination of a fire extinguisher and is intended to provide maximum assurance that it will operate effectively and safely It includes a thorough examination of all components and the repair or replacement of such items, if necessary Maintenance should be performed at intervals not to exceed one year apart or any time an inspection discrepancy dictates Badger recommends that only authorized Badger distributors and certified personnel who have...
  • Page 8 8 Using a continuity tester, perform an agent hose continuity test between both of the metal agent hose couplings to ensure the internal wire braid within the hose is intact, to dissipate any potential static charge build up Hoses passing this continuity test must be properly labeled in accordance with NFPA-10 requirements 9 Visually examine the cylinder valve discharge port(s) for any signs of thread wear, damage, corrosion, obstructions or foreign material Ensure the anti-recoil device is properly installed...
  • Page 9: Recharge Instructions

    Recharge Instructions According to NFPA 10, recharge is the replacement of extinguishing agent and expellant All rechargeable fire extinguishers shall be recharged after any use or as indicated by an inspection or when performing maintenance When performing extinguisher recharge, the recommendations of the manufacturer shall be followed Because of potential performance or detrimental material compatibility problems which may occur with the use of other agents, Badger recommends that only carbon dioxide extinguishing agent...
  • Page 10 If internal cylinder examination is required, fully discharge and depressurize cylinder to per- mit proper removal of valve assembly Proper installation of siphon tubes require examination of both threaded surfaces to ensure they are clean and undamaged Prior to installation, a light uniform bead of Permabond HM 118 should be carefully applied around the 2nd and 3rd threads of the siphon tube, so that no sealant can enter the siphon tube Screw siphon tube into the valve assembly hand tight till it bottoms out and then tighten an additional ¼...
  • Page 11 13 Upon reaching the proper fill weight, tightly close the cylinder valve hand wheel Remove the carbon dioxide charge adapter from the extinguisher valve assembly 14 Properly install the pull pin back into the cylinder valve hand wheel Then install a visual inspection tamper seal through the ring pin pull loop and hand wheel 15 Using a soapy solution or leak detecting fluid, properly perform a leak check of the cylinder valve assembly and cylinder collar to ensure no pressure leakage is occurring Upon successful completion...
  • Page 12: Hydrostatic Test Requirements

    Hydrostatic Test Requirements Hydrostatic testing is the integrity pressure testing method of a vessel utilizing a liquid compression me- dium Badger carbon dioxide extinguisher cylinders and hose assemblies require hydrostatic testing at 5 year periodic intervals or any time the integrity of the vessel is questioned from any visually observed condition Visual cylinder examinations and hydrostatic testing should be performed in accordance with NFPA 10 and D O T CFR-49 part 180 209 recommendations...
  • Page 13: Trouble Shooting Suggestions

    Trouble Shooting Suggestions Problem Corrective Suggestion Frame bent or damaged Repair or replace Frame attachment bolts loose or missing Tighten and/or replace Nozzle obstructed Clear, clean or replace Discharge hose assembly obstructed Clear, clean or replace Hose assembly worn, cracked or damaged Replace Discharge hose assembly fails continuity test Replace...
  • Page 14: Exploded Parts Diagram

    Extinguisher Parts Diagram Badger Carbon Dioxide Wheeled Extinguishers: CD50, CD50-1, CD100 and CD100-1 © Copyright 2012 Badger Fire Protection...
  • Page 15: Part Numbers And Description

    Extinguisher Part Numbers Badger Carbon Dioxide Wheeled Extinguishers: CD50, CD50-1, CD100 and CD100-1 Item Part Numbers Description 22780 CD-50-1 Frame Assembly (Does not include wheels) 22782 CD-100-1 Frame Assembly (Does not include wheels) 22754 -Wheel - 16” semi-pneumatic (2 required)
  • Page 16 Badger Fire Protection 944 Glenwood Station Lane, Suite 303 Charlottesville, Virginia 22911 www badgerfire com (Phone 1-800-964-3200) Manual BP84A P/N 24645 (Rev - 07/12) Copyright © 2012...

This manual is also suitable for:

Cd50-1Cd100Cd100-1

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