Table of Contents
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SCOPE OF MANUAL
This manual contains information concerning the
installation, operation and maintenance of the Model
3000+
Micro-Chart
Recorder.
performance of the meter, the instructions given in this
manual should be thoroughly understood and followed.
Unpacking and Inspection.................................
General Specifications ......................................
INSTALLATION PROCEDURE
Enclosure Mounting..........................................
Wiring Connections ..........................................
UNPACKING &
To avoid damage in transit, Eastech Badger products
are shipped to the customer in special shipping
containers. Upon receipt of the product, perform the
following unpacking and inspection procedures:
NOTE: If damage to the shipping container is evident
upon receipt, request the carrier to be present when the
product is unpacked.
a.
Carefully open the shipping container following
any instructions that may be marked on the box. Remove
all cushioning material surrounding the product and
carefully lift the product from the container.
To
ensure
proper
MODEL 3000+ TABLE OF CONTENTS
Page
INSPECTION
Keep the manual in a readily accessible location for
future reference.
Changes and additions to the original edition of this
manual will be covered by a "CHANGE NOTICE"
supplied with the manual. The change notice will explain
any changes made to the product described in this
manual.
1
General Description................................................
2
Status Mode............................................................
Calibration Mode....................................................
Error Screens ..........................................................
Hexadecimal Conversions......................................
3
Illustrated Parts List ...............................................
4
Troubleshooting Diagram ......................................
Retain the container and all packing material for possible
use in reshipment or storage.
b.
Visually inspect the product and applicable
accessories for any physical damage such as scratches,
loose or broken parts, or any other sign of damage that
may have occurred during shipment.
NOTE: If damage is found, request an inspection by the
carrier's agent within 48 hours of delivery and file a claim
with the carrier. A claim for equipment damage in transit is
the sole responsibility of the customer.
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Summary of Contents for Badger Basket 3000+
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Page 1: Table Of Contents
Keep the manual in a readily accessible location for SCOPE OF MANUAL future reference. This manual contains information concerning the Changes and additions to the original edition of this installation, operation and maintenance of the Model manual will be covered by a "CHANGE NOTICE" 3000+ Micro-Chart Recorder. -
Page 2: General Specifications
GENERAL SPECIFICATIONS INPUTS 3 Selectable Analog Channels: 0-20 mADC, 4-20 mADC or 1-5 VDC single input or summation. Pulse: 0-150 ppm to 0-1000 pps, field adjustable. 4-20 mADC signal into max. 800 ohms OUTPUTS 2 dry contact SPDT relays assignable to any of the following: High or low alarms, contact integrator, loss of input signal, EEPROM failure. -
Page 3: Electronics
INSTALLATION OUTDOOR ENCLOSURE DIMENSIONS 16" 7-7/8" ENCLOSURE DESCRIPTION The Model 3000+ Micro-Chart Recorder is housed in either a NEMA 12 or NEMA 4X enclosure. The NEMA 12 enclosure is suitable for indoor use and 20" designed to be panel mounted. It can be supplied with heater and thermostat for indoor installations in buildings that are not heated in the winter. -
Page 4: Wiring Connections
OUTDOOR ENCLOSURE MOUNTING The NEMA 4X outdoor enclosure is provided with four If the outdoor enclosure has the window option, do not mounting feet which are to be installed by the user at the mount facing the sun or install a sun shade to prevent orientation desired. - Page 5 The indoor case has six 7/8" diameter knockouts for The terminal blocks on the circuit board have snap on 3/4" conduit fittings. Three are located on the bottom of connectors. To connect the input and output wires, pull the case and three on the back of the case. The three you off the connectors from the terminal strips.
- Page 6 RELAY OUTPUTS PULSE TRANSMITTER 4-20 MA FREQ IN OUTPUT TRANSMITTER TB2 2 C SW 1 DRY CONTACT RELAYS MAX LOAD 250 MA C SW 2 Accepts a frequency input of 0-150 pulses per minute to 1-1000 pulses per second. Programmed at the factory, but field changeable.
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Page 7: Operation
OPERATION GENERAL DESCRIPTION The Model 3000+ Micro-Chart Recorder is a circular SOFTWARE REVISION X.XX chart recorder with microprocessor-based electronics. The SERIAL NUMBER 12345678 unit is supplied with a LCD display for indicating rate and totalization. The rate is displayed with 4 digits and its multiplier and unit of measurement. -
Page 8: Status Mode
STATUS MODE The Status Mode contains the Alarms Tripped screen To return to the normal operating screen press the and the Self Test screen. To enter into the Status Mode MENU key. press the MENU key and the following screen will appear: To enter the Self Test screen press the ENTER key and the following screen will appear:... -
Page 9: Calibration Mode
CALIBRATION MODE GPM = Gallons per Minute GPD = Gallons per Day The Calibration Mode allows the user to reprogram the MGD = Million Gallons per Day 3000+ Recorder to different parameters, calibrate the CFS = Cubic Feet per Second Zero and Span and assign and set the relay outputs. - Page 10 X.01 X100 POWER=>LINEAR X1000 POWER=>1.55 X10,000 POWER=>1.58 X100,000 POWER=>1.95 POWER=>1/2 The following screen will appear: POWER=>3/2 POWER=>5/2 POWER=>OPTION CHART REVOLUTION SPEED 1 REVOLUTION IN 1 DAY The linear function is used where the transmitter output is proportional to flow. This screen allows the selection of the chart rotation The 1.55 power is used with 1", 2", 3", 24"...
- Page 11 The following describes the programming screen sequence if the selection is: ANALOG 1, 2 or 3; FRE- press the ENTER key before changing the input signal. The QUENCY; or SUMMATION. next screen to appear will be the Relay Assignment screen. ANALOG INPUT 1, 2 OR 3 IS SELECTED FREQUENCY INPUT IS SELECTED After selecting one of the ANALOG channels with the...
- Page 12 key. The following screen will appear: 100%, then 4 mA must be input to all channels to be summed to make the pen zero adjustment. - CHART PEN SPAN - Press the UP or DOWN arrow keys to move the pen to UP OR DOWN TO MOVE PEN the proper position.
- Page 13 There are two blank alarms for future use which are Press the UP or DOWN arrow keys to the desired value represented by the dashed lines. Press the UP or DOWN and press the ENTER key. The following screen will arrow keys to select the desired alarm and then press the appear: ENTER key.
- Page 14 To enter a new security code use the RIGHT arrow key -STORING PARAMETERS- to move the cursor under the digit to be changed and use PARAMETERS>PROGRAMMED the UP or DOWN arrow keys to change the digit to the desired value. The values can be from 0 to 9 and A to F. This screen indicates that the new parameters have been stored in the recorder.
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Page 15: Error Screens
Converted to Hexadecimal = 65B9AA (see the Decimal -TOTALIZER WORD- to Hexadecimal Conversion Section). 000 0000 0000 The TOTALIZER WORD is 0000 0065 B9AA The Totalizer Word is required to setup the time base to properly totalizer in the selected option units. The NOTE: The totalizer word must be greater than Hex totalizer word is defined as follows: 1000. -
Page 16: Hexadecimal Conversions
Herein, a decimal (normal) number is converted to a HEXADECIMAL SYSTEM correct hexadecimal number which consists of fewer characters. The purpose of the hexadecimal number system is simply to reduce the number of units necessary for The hexadecimal number system consists of only 16 representing any given numerical figure, thereby reducing characters which are shown below by the boldface the amount of space in memory necessary to retain it. - Page 17 CONVERSION OF A WHOLE HEXADECIMAL NUMBER TO A DECIMAL NUMBER 1. Multiply the left most character in the hexadecimal number by 16. Example: E = 14 X 16 = 224 2. Add to the product previously found the value of the next character. Example: 224 + 0 = 224 3.
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Page 18: Illustrated Parts List
INSERT DWG 600662-9999 3000+ RECORDER ASSY DWG... - Page 19 CHART PLATE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 543744-0001 SERVO MECH ASSY 400001-0088 HEX NUT 2-56 X 7/16 430002-0106 FLAT WASHER 501401-0001 SPACER #2 151960-0001 PCB MOTHER BOARD 510031-0131 SPRING 543075-0001 LCD DISPLAY 500050-0043 SPACER 410001-0007 HEX NUT 6-32 13.0 512645 HINGE...
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Page 20: Troubleshooting Diagram
TROUBLESHOOTING DIAGRAM START ARE THE PEN ARM, FLOW TO NEXT PAGE DISPLAY & TOTALIZER Check 117 VAC & Display CONTACT Display connections, power lit & ok? FACTORY lit & ok? switch, & fuse Turn power off, Display Turn power unplug display & show legible off, then Now? - Page 21 Check: chart speed, connection Fast / Slow Chart of chart motor to turn ok? circuit board, AC power & chart knob tightness. Chart CONTACT Check: turn ok? FACTORY chart rotation speed, Not at all chart knob tightness, power outages & motor backlash.
- Page 22 WARRANTY Eastech Badger warrants meters and parts manufactured by it and supplied hereunder to be free from defects in materials and workmanship for a period of 18 months from date of shipment or 12 months from date of installation, whichever period shall be shorter. If within such period any meters or parts shall be proved to Seller's satisfaction to be defective, such meters or parts shall be repaired or replaced at Seller's option.
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