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Summary of Contents for Badger Basket M1000
- Page 1 M-Series® M1000 Electromagnetic Flow Meter User Manual MAG-UM-00379-EN-04 (January 2018)
- Page 2 M-Series® M1000, Electromagnetic Flow Meter Page ii MAG-UM-00379-EN-04 January 2018...
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Page 3: Table Of Contents
M1000 Main Menu Programming Options . . . . . . . . . . . . . . . . . . - Page 4 M-Series® M1000, Electromagnetic Flow Meter Setting Personal Identification Numbers (PINs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Menu Hierarchy Structure .
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Page 5: Safety Precautions And Instructions
ASSURÉE PAR L'ÉQUIPEMENT. SYSTEM DESCRIPTION The Badger Meter M-Series® Model M1000 electromagnetic flow meter is intended for fluid metering in most industries including water, wastewater, food and beverage, pharmaceutical and chemical . The basic components of an electromagnetic flow meter are: The detector, which includes the flow tube, isolating liner and measuring electrodes . -
Page 6: Approvals
Approvals APPROVALS • UL Std . No . 61010-1 (2nd Edition) Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements UNPACKING AND INSPECTION Follow these guidelines when unpacking the M-Series equipment . • If a shipping container shows any sign of damage, have the shipper present when you unpack the meter . •... - Page 7 Unpacking and Inspection • Use the sling-rigged method to lift large detectors into a vertical position while they are still crated . Use this method to position while they are still crated . Use this method to position large detectors vertically into pipelines . Figure 3: Sling-Rigged Lifting Methods •...
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Page 8: Meter Location, Orientation And Applications
Meter Location, Orientation and Applications METER LOCATION, ORIENTATION AND APPLICATIONS The M1000 provides two amplifier mounting options: an integral or meter mount option and a junction box/remote option . Meter mount amplifier Junction box with remote amplifier Figure 5: Amplifier mounting options Temperature Ranges TO PREVENT DAMAGE TO THE METER, STRICTLY OBSERVE THE AMPLIFIER’S AND DETECTOR’S MAXIMUM... -
Page 9: Pipelines And Fluid Flow
Vertical placement allows the pipe to remain completely full, even in low flow, low pressure applications, and it prevents solids build-up, sediment deposit and accumulation on the liner and electrodes . Horizontal Placement M1000 meters are equipped with an Empty Pipe Electrode Plane Detection feature . -
Page 10: Straight Pipe Requirements
Meter Location, Orientation and Applications Straight Pipe Requirements Sufficient straight-pipe runs are required at the FLOWMETER detector inlet and outlet for optimum meter accuracy D (Pipe Size) D (Pipe Size) and performance . An equivalent of three diameters of FORWARD FLOW straight pipe is required on the inlet (upstream) side . -
Page 11: Partially-Filled Pipe Situations
Meter Location, Orientation and Applications Partially-Filled Pipe Situations In some locations, the process pipe may be momentarily only partially filled . Examples include: lack of back pressure, insufficient line pressure and gravity flow applications . To eliminate these situations: • Do not install the meter at the highest point of the pipeline . -
Page 12: Amplifier Mounting Configuration Options
Amplifier Mounting Configuration Options AMPLIFIER MOUNTING CONFIGURATION OPTIONS There are two configuration options for mounting the amplifier . There are many options to accommodate a variety of meter-placement and environmental conditions . Meter Mount Configuration The meter mount configuration has the amplifier mounted directly on the detector . This compact, self-contained configuration minimizes installation wiring . -
Page 13: Protection Class
Amplifier Mounting Configuration Options Protection Class In order to fulfill requirements of the protection class, follow these guidelines: • BODY SEALS NEED TO BE UNDAMAGED AND IN PROPER CONDITION. • ALL OF THE BODY SCREWS NEED TO BE FIRMLY TIGHTENED. •... -
Page 14: Meter Gaskets And Grounding
Meter Gaskets and Grounding METER GASKETS AND GROUNDING Gasket and grounding requirements must be considered when determining the meter location, orientation and application . Meter/Pipeline Connection Gaskets You must install gaskets (not provided) between the detector's isolating liner and the pipeline flange to ensure a proper and secure hydraulic seal . Use gaskets that are compatible with the fluid . -
Page 15: Non-Conductive Pipe Grounding
Power Connections "X" M4:1 "X" 6 mm² Cu Electrically isolated Electrically isolated Figure 16: Cathodic protection Non-Conductive Pipe Grounding If the process pipe is not electrically conductive (PVC, fiberglass, cement-lined pipes or any other non-conductive material) and the meter was not originally ordered with an optional grounding electrode, you must install a pair of grounding rings between the mating flanges at both ends of the meter. -
Page 16: Opening The M1000 Cover
Power Connections Opening the M1000 Cover The M1000 amplifier's design lets you open the cover without completely removing it . Follow these steps: 1 . Completely remove the top two screws from the amplifier using a blade/slotted screwdriver . 2 . Loosen both of the bottom screws so that the round head of each screw clears the top face of the cover . -
Page 17: Remote Version
UNIQUEMENT LORSQUE L'APPAREIL EST ÉTEINT. Connection to the Measuring Amplifier 1 . Open the cover (see "Opening the M1000 Cover" on page 16) . 2 . Push the signal cable through the lower cable inlet . 3 . Connect as shown in Figure 21 . -
Page 18: Configuring Input/Output (I/O)
Power Connections Configuring Input/Output (I/O) Auxiliary power Solid-state relays (Terminals S1, S2) Ethernet Display Digital input/output (Terminals 1, 2, 3, 4, 5, 6) USB port Analog output (Terminals 7, 8, 9) Electrodes detector RS interface (Terminals A, B, Z, Y, G) Coil detector RS interface switch Figure 23: Configuring I/O... -
Page 19: M1000 Main Menu Programming Options
Figure 24: Screen layout Function Buttons All M1000 programming is accomplished using the three function buttons located on the front of the amplifier . Screen navigation, digit, and parameter selection is performed by pressing a combination of these three buttons . -
Page 20: Setting Personal Identification Numbers (Pins)
User The M1000 security feature allows the option to restrict access to the meter by way of a 6-digit Personal Identification Number (PIN) . No PINs are set at the factory . The system administrator can set up a single PIN for each of the three different levels of access: •... -
Page 21: Menu Hierarchy Structure
M1000 Main Menu Programming Options Menu Hierarchy Structure Main_Menu → Meter Setup → Calibration Scale Factor Power Line Frequency Excitation Freq Empty Pipe Detect Measurements → Flow Unit Totalizer Unit Full Scale Flow Low Flow Cutoff Flow Direction Filter Input/Outputs → Analog Output... -
Page 22: Meter Setup Menu
M1000 Main Menu Programming Options Meter Setup Menu Meter Setup Calibration Diameter This parameter is set at the factory . In the event the amplifier is replaced, verify that the pipe diameter matches the installed pipe size . Detector Factor This parameter is set at the factory . -
Page 23: Measurement Menu
M1000 Main Menu Programming Options Measurement Menu Measurement Flow Unit Flow Units let you select among the Flow Units listed below . Flow units are automatically converted into the selected unit . Display Flow Unit Display Flow Unit Liters/Second gal/s... - Page 24 M1000 Main Menu Programming Options Measurement Filter Median The Median Filter (MDN) reduces noise on the measuring signal . The filter level can be adjusted from 7 up to 13 or switched off . Moving Average Moving average filter (MAV) smooths out short-term fluctuations . The value can be adjusted from 1 to 200 measuring periods .
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Page 25: Input/Outputs Menu
M1000 Main Menu Programming Options Input/Outputs Menu Input/Outputs Analog Output Range This parameter establishes the range of the analog output signal: 0…100% (= full scale) . The following current ranges are available to you: Current Output 0…20 mA 4…20 mA 0…10 mA... - Page 26 M1000 Main Menu Programming Options Inputs/Outputs Digital Outputs Pulse Width This parameter establishes the “On” duration of the transmitted pulse . The configurable range is 0…2000 ms . If 0 ms is configured, pulse width is automatically adapted depending on pulse frequency (pulse/pause ratio 1:1) .
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Page 27: Totals Menu
M1000 Main Menu Programming Options Inputs/Outputs Digital Outputs Out 1 Function Solid-State Relay Out 2 Function The solid-state relay is functionally linked with Output 2 . See the table below . (continued) (continued) The following functions can be selected for the Outputs 1 to 2 as well as for the solid-state relay . -
Page 28: Communication Menu
M1000 Main Menu Programming Options Communication Menu CommunicationE: Port Settings Interfaces Modbus RTU RS-232, RS-485 and RS-422 with Modbus RTU . Figure 23 on page 18 for wiring RS Interfaces Connector Label diagram . — — — — G (GND) Mode can be configured by DIP switches also if Termination is ON or OFF . -
Page 29: Miscellaneous Menu
M1000 Main Menu Programming Options Miscellaneous Menu Miscellaneous Off, On and Preset Power Up The number of times that the unit has been powered on . Settling Time Measures settling of coils and must be less than one quarter of the excitation period . Zero ms if no detector is connected . -
Page 30: Pin Menu
This screen is available only after the password protection (PIN Control) has been set to ON . Enter your 6-digit password . MAINTENANCE Mandatory, routine or scheduled maintenance should not be required for the M1000 Mag Meter electronics or flow tube after proper installation . However, some occurrences may require personnel to perform the following: •... -
Page 31: Troubleshooting
Troubleshooting TROUBLESHOOTING The M1000 mag meter is designed for many years of optimal performance . However, should it malfunction, there are certain things that we recommend you check before contacting our Technical Support department or your local Badger Meter Representative . -
Page 32: Led Status Indicators
Troubleshooting LED Status Indicators When the LEDs on the circuit board are active, they indicate the status of the device . Device Status Label on PCB LED1 Coil loop connected COIL LED2 Communication – receiving LED3 Communication – transmitting LED5 Flash memory activity DISK LED6... -
Page 33: Connecting An Orion Ade Endpoint To The M1000 Meter
Programming Changing the following settings automatically configures Input and Output 1 for ADE . To program the M1000 meter for the endpoint to Output #1 (forward flow): 1 . Navigate to COMMUNICATION > ADE > CONTROL . 2 . Use the arrows to change the values, then press EXIT/SAVE . -
Page 34: Specifications
Specifications SPECIFICATIONS Flow Range 0 .03…12 m/s Accuracy ± 0 .3% of reading, ± 2 mm/s Conductivity Min . 5 µS/cm (20 µS/cm for demineralized water) Fluid Temperature With Remote AmplifierE: With Meter-Mounted AmplifierE: PTFE 302° F (150° C), PTFE 212° F (100° C), Hard rubber 178°... - Page 35 User Manual INTENTIONAL BLANK PAGE January 2018 MAG-UM-00379-EN-04 Page 35...
- Page 36 M-Series® M1000, Electromagnetic Flow Meter Control. Manage. Optimize. M-SERIES is registered trademark of Badger Meter, Inc . Other trademarks appearing in this document are the property of their respective entities . Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the extent an outstanding contractual obligation exists .
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