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Pergola kits USA PREMIUM VINYL PAVILION Assembly Manual

Gable roof
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PREMIUM VINYL GABLE ROOF
PAVILION ASSEMBLY MANUAL
Shown above is a an Open Gable Pavilion
Thank you for your purchase of a new Open Gable Pavilion. Depending on the size of your
Pavilion, installation can usually be completed in 1 to 2 days. These instructions are meant to
serve as a guide for people with a base knowledge of general handyman skills. This assembly
requires a minimum of three people to complete.

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Summary of Contents for Pergola kits USA PREMIUM VINYL PAVILION

  • Page 1 PREMIUM VINYL GABLE ROOF PAVILION ASSEMBLY MANUAL Shown above is a an Open Gable Pavilion Thank you for your purchase of a new Open Gable Pavilion. Depending on the size of your Pavilion, installation can usually be completed in 1 to 2 days. These instructions are meant to serve as a guide for people with a base knowledge of general handyman skills.

  • Page 2: Before You Begin

    Before You Begin Please always check with your local building codes, they will vary from state to state. The base for the Pavilion must be solid and level. If installing on a concrete slab or on concrete footers, they should be level where the posts will rest. If they are not, it may be necessary to cut the bottom of the posts so that the bottoms are all level.
  • Page 3 Notes: An air-nailer or stapler can be used for rubber or asphalt shingles. (Air nails and staples not included in the kit.) There will be a parts list sent with the Pavilion. All hardware is included in each Pavilion kit. The specific hardware will vary depending on the Pavilion.
  • Page 4 Once the template is in posi- tion, square the template. Do this by measuring diagonally from one corner to its oppo- site corner, then measure diagonally between the other t w o c o r n e r s . T h e s e t w o dimensions MUST be the same.
  • Page 5 Collect post components to be placed on posts (Bottom post trim, top sleeve trim, top square trim , and post sleeve). NOTE: If you ordered an electrical package, there will be a 6X6 post with a notch in one side. Put the sleeve with the receptable on that post as you complete step Assemble each post’s vinyl...
  • Page 6 Once you have the two long side headers up, put the shorter ones on. These get fastened to other headers with three 3 1/2” screws. Use the three pre-adrilled holes going into other header. Locate twenty-four 8" GRK screws in the hardware box (if you have a standard 4 post struc- ture).
  • Page 7 Slide the sleeve and post base Make sure the posts trim up. are all level and everything is square. Fasten two L-brackets on the outside edges of each post with five 2 1/2" screws per bracket. NOTE: For HD High Wind brackets see bracket appendices page 21 Step 2.
  • Page 8 When all of the nuts have been PUSH tightened fully aand the posts are securely mounted to the concrete slab, slide the sleeve and post trim down. Install the fascia boards. The fascia will need to sit 1 1/8" (1 1 1/8”...
  • Page 9 The eaves-side fascia boards will overlap the gable-sides and will extend out past them 11" (12" past the top plate). Align the pre-marked line with the end of the gable-side fascia board ends. Attach the eaves-side fascia to the top plate just as was done with the gable- sides.
  • Page 10 Set the first roofing section for the other side in place as was done for the first section. These two sections can now rest against each other on their ridge boards. Now, con- nect these two ridge boards together with one 2 1/2" screw, staggered every 16"...
  • Page 11 There will be two different size half-moon trim pieces. The smaller one goes on top of the fascia. The larger one fits on the inside. Fasten the half-moon trim pieces to all three boards with one 1 1/2" screws. Repeat the same pro- cess on the inside.
  • Page 12 Once you have all the bottom roof decking off, screw each rafter down into plate with one 2 1/2" screw down the center and two 3 1/2" screws angled on the sides. Once you have all the rafters fastened, put your roof decking board on again.
  • Page 13 Once you have all the braces installed, put the 2x4 block back in place, fasten with two 2 1/2” screws at the top and two 2 1/2“ screws at the bottom. Install the bottom brace covers using three 2 3/4” Cortex screws.
  • Page 14 Fasten top square trim to bottom of brace with 2 1/2“ screws. Slide the 6x6 top sleeve trim up to the top square trim and fasten with 1 1/2” pan head screws one centered on every side. Plug all countersinked Cortex screw holes with provided plugs;...
  • Page 15 Installing Collar Ties Your pavilion kit may include collar ties. Collar ties prevent the middle of the main beams from bowing outwards due to the downward pressure of the roof due to gravity (i.e., the weight of the roof). Identify the collar ties in your kit. A collar tie is a 2x4 (2x6 for larger sized pavilions) with the ends mitred to match the pitch of your roof, like this: For the purposes of these instructions, we will assume you have a 2x4 collar tie, rather than a 2x6.
  • Page 16 Fasten top square trim to bottom of brace with 2 1/2 “ screws. Roofing Option 1: Installing A Metal Roof Fasten horizontal "roof lath" pieces with two 2" roofing nails at each rafter. Place the first piece of lath directly on top of the lowest decking board.
  • Page 17 Install the tin, starting at right side and moving left. Ensure the first piece is installed squarely. Keep the bottom of the tin flush with the drip edge. Fasten with 1” screws. The first piece will have three screws at every lath. The next piece must properly overlap on the far edge.
  • Page 18 When complete, repeat steps 6 - 8 on the other gable end. Locate ridge cap. Remove backing from foam attach to the underside of the ridge cap. Place ridge cap flush with previously installed trim, fastening every 24” with 1 1/2” screws on both sides.
  • Page 19 Roofing Option 2: Installing An Asphalt Roof NOTE: Before you begin the steps below, install roof paper starting at the bottom. Be sure to overlap 2" as you work upward. Drip edge will then be installed on all edges of the roof, using a fastener every 16". Roofing Fasteners Please note we do not include fasteners for asphalt shingles with our kits.
  • Page 20 Use four 5/8” roofing nails and attach to roof through shingle at the center line marked on the shingle. Do not fasten below the line or your fasteners will be exposed. Start second row, line up bottom of shingle with the architectural line shingle below.
  • Page 21 Also, be sure to use shingle instructions for further refer- ence needed. Work across, then up. Contin- ue to the top. Start at both ends of ridge and work toward the center of the ridge. Last piece will need cut in half and will bring the corners together.
  • Page 22 Heavy Duty Anchors for High Wind After placing post bases on from step 9, slide HD high wind bracket onto the bottom post. Screw 3/8”x3” hex lags into the pre-drilled holes on opposite sides of the bracket. Repeat on all posts. Continue on with regular instructions, starting at step 10.
  • Page 23 Continue on with regular instructions at step 22.
  • Page 24 Notes:...