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ClearSpan Storage Master 104598 Instruction Manual

Poly buildings

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©2005 ClearSpan™
All rights reserved. Reproduction prohibited without permission.
Rev: 24 February 2005
Storage Master
Shed Row
Poly Buildings
Instructions Manual
Building #104598

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Summary of Contents for ClearSpan Storage Master 104598

  • Page 1 Storage Master Shed Row Poly Buildings Instructions Manual Building #104598 ©2005 ClearSpan™ All rights reserved. Reproduction prohibited without permission. Rev: 24 February 2005...
  • Page 2: Parts Identification

    PARTS IDENTIFICATION 166P096D 166P096D 166P094 166P094 131S075 131S075 131P0255 131P0255 1.66” PIPE PLAIN 1.66” PIPE LAIN 1.66” PIPE PLAIN 1.66” PIPE PLAIN 1.315” PIPE SWAGED 1.315” PIPE SWAGED 1.315” PIPE PLAIN 1.315” PIPE PLAIN QUANTITY: 14 QUANTITY: 14 QUANTITY: 4 QUANTITY: 4 QUANTITY: 12 QUANTITY: 12...
  • Page 3 Step One- Use supplied ground post driver and maul to drive posts into ground. Hole 1 is to secure rafter leg with supplied hex bolt and nut. Be sure to leave holes 2 and 3 high enough off ground level in order to place a 2”x 6” ribbon board along building base, if your construction plans include this addition.
  • Page 4 Step Two- End Wall Rafter Parts needed- 3 x 102193 3-way coupler W/ eyebolts 2 x Leg Pipe – 94” 2 x Rafter Pipe – 99” 2 x Rafter Pipe-12” Eyebolt Detail-...
  • Page 5 Step Three- Sidewall and rafter assembly Parts needed- 2 x 102194 4-way coupler W/ eyebolts 2 x Rafter Pipe – 99” 2 x Rafter Pipe- 12” 2 x Hip Rafter Pipe –46” 1 x Side Tee Fitting- See Figure B. 1 x Front Header Pipe –94”...
  • Page 6 Step Four- Mid Rafter Assembly. 3 x 102194 4-way coupler W/ eyebolts 2 x Rafter Pipe – 99” 2 x Rafter Pipe- 12” 4 x Hip Rafter Pipe –46” 2 x Leg Pipe –94”...
  • Page 7 Step Five- Finish rafter and end wall assembly by repeating steps 4-2 in descending order until cold frame assembly is complete.
  • Page 8 Step Six. Ratchet Assembly Front Setup. Back Setup. Ratchets are place on outside of building just about ground post assemblies. Figure C shows locations for all ratchets...
  • Page 9 Ratchet Location- Figure C. Ratchet Locations...
  • Page 10 Step Seven- Purlin Pipe Assembly. The pipe used for purlin is 1.315” in diameter. Side panel pipe (per side)- 2 x 75” swaged 1 x 73.5” plain Pipe Fastening. After fastening pipe with a Tek screw, be sure to Cover it with supplied duct tape so the screw won’t rip any fabric. Side panel pipe locations...
  • Page 11 Cover Conduit Pipe. Pipe needed (per side) 1.315” 5 x 75” swaged 1 x 25.5” plain These pipe make up the 16’ front and back cover conduit pipe. Cover conduit locations.
  • Page 12 FABRIC INSTRUCTIONS Step One- Unpack and unfold completely. Step Two- End panel walls will be held on by fabric clips and 8” snugger ball tie downs (detail view below). Secure these panels to the frame before installing the main cover. CC6213 CC4595 FABRIC CLIP...
  • Page 13 Close up view of snugger ball locations After fabric clips have been installed to the proper positions, put a Tek screw through them in order to keep the clip from sliding off of the pipe. Detail view below...
  • Page 14: Installing The Cover

    TIP: When installing ALL pipes through the side panel slots and conduit slots, be sure to connect pipes by above Tek Screw technique and cover the ends of the pipe with duct tape, so any sharp edges will not be able to tear the fabric when sliding the pipe into position.
  • Page 15 Step Three: To pull the cover over the frame, attach ropes to both ends of the cover conduit. Wrap the rope around the conduit a few times as shown below to prevent it from slipping off accidentally. Step Four: Throw the ropes up and over the frame and then pull the cover over the frame.
  • Page 16 Step One: Cut off the excess strap leaving 12" in length. Step Two: Feed the strap through the center slot in the ratchet and tighten slightly. Step Three: The hem containing the cover conduit needs to be slit or notched at each leg where you will install a strap.
  • Page 17 SIDE STRAP FASTENING Step Four: Along the back of the shelter, slip straps through the slits so the strap goes around the cover conduit. Step Five: Along the opposite side of the shelter, fasten ratchets to the outside of the legs where there are slits in the cover. Use a Tek screw in the bottom hole of the ratchet as shown below.