COMPONENTS LIST OUTDOOR BENCH CONSTRUCTION Component Name Quantity Seat Rail Seat Brace CUTTING THE COMPONENTS Backrest Upper Rail Back Upright The Cutting Diagrams show how each piece of lumber is to be broken down. Backrest Lower Rail Refer to the Detail Drawings to determine the shape of complex components. The components are numbered in the order they are assembled.
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CUTTING DIAGRAMS 5/4" Pressure-Treated Decking Both boards are 10' long. Two (2) boards are required for components #10 & #11. 5/4" Pressure-Treated Decking Both boards are 12' long. Two (2) boards are required for components #11 & #12. DETAIL DRAWINGS 5/4"...
BENCH ASSEMBLY NOTE: • To preserve the integrity of the pressure-treated lumber, sealer should be applied to all cuts before assembly. • Clearance and pilot holes should be drilled before installing wood screws. Doing so makes it easier to align and assemble the joint, creates a stronger joint and reduces the chance of splitting the wood.
BENCH ASSEMBLY (continued) STEP 3. LEG ASSEMBLY 3/8” x 3-½" Hex Bolts - 4 3/8" Flat Washers - 8 3/8" Hex Nuts - 4 2-½" Deck Screws - 4 3.1 Secure the Front Leg (6) to the Arm Support (8) with a single 3-1/2" bolt centred in the joint. 3.2 Secure the Rear Leg (7) to the Arm Support (8) with a single 3-1/2"...
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BENCH ASSEMBLY (continued) STEP 4. SEAT TO LEG ASSEMBLY 3/8” x 3-½" Hex Bolts - 8 3/8" Fat Washers - 16 3/8" Hex Nuts - 8 4.1 Fit the seat assembly to the leg assembly. The ends of the Seat Rails will rest on the legs. 4.2 Confirm that the rail to ground measurements is 12-1/2"...
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BENCH ASSEMBLY (continued) STEP 5. BACK TO SEAT ASSEMBLY 3" Deck Screws - 8 3/8” x 3-½" Hex Bolts - 2 3/8" x 5" Hex Bolts - 2 3/8" Flat Washers - 8 3/8" Hex Nuts - 4 5.1 Place the back assembly on the seat assembly and secure it with 3" deck screws. 5.2 Connect the back assembly to the leg assembly.
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BENCH ASSEMBLY (continued) STEP 6. SEAT SLAT ASSEMBLY 2-½" Deck Screws - 60 6.1 Install Seat Slat#1 (10) tight against the Back Uprights (4) and secure with 2-½" deck screws. 6.2 Working away from Seat Slat #1 install the full size Seat Slats (11) on the seat frame. 6.3 Working away from Seat Slat #1 install the full size Seat Slats (11) up the backrest.
Please ensure the manufacturer's instructions are followed in the ® use of all tools and materials and heed all recommended safety guidelines. ®CO-OP and design trademark are registered trademarks of Federated Co-operatives Limited, Saskatoon S7K 3M9...
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