CONTENTS Contents General ....................4 Safety Instructions ................4 Unit Description / General Technical Data ......... 6 Installation Site Specifications and Installation ........ 9 Base frames for the installation ...................9 Planning the pump pit ......................10 Installation Preparations / Concrete pool................10 Installation Preparations / Pre-fabricated pool..............11 Installation Preparations / Wood-liner pool ................12 Installation - general ......................12...
OPERATOR‘S MANUAL General Guarantee notice If the instructions contained in this operator’s manual are not observed then any claims un- der guarantee shall be void. General All parts coming into contact with media are designed for water quality to DIN 19643. This counter-current swimming system is of state-of-the-art technology.
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OPERATOR‘S MANUAL Symbols In these operating instructions the following symbols are used to draw your special atten- tion to dangers: Warning! Danger of injury! / Warning! Risk of damage! This symbol warns you of dangers through mechanical effects and also warns of handling that could damage the product.
OPERATOR‘S MANUAL Unit Description / General Technical Data • The counter-current system complies with VDE (Association of German Engineers) re- gulations. • The electric motor and the water conducting plastic pump are electrically separated. • The electric motor complies with protection class IP 55. •...
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OPERATOR‘S MANUAL The item numbers correspond to the numbers in the parts list. 8332 8362 fig. 2 fig. 3 I - Pump kit III - Assembly kit The pump kit consists of: The assembly kit consists of: 1. Pump assembly Item 01* 1.
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OPERATOR‘S MANUAL 8363 8362 fig. 4 fig. 5 III - Installation kit / Concrete-tile pool III - Installation kit for concrete-liner pool The installation kit consists of: The installation kit consists of: 1. Housing Item K 1. Housing Item K 2.
OPERATOR‘S MANUAL Planning the pump pit min. 1000 mm BWSP min. 1000 mm min. DN 40 8339 8340 fig. 9: Cross-sectional view of the pump fig. 10: Top view of the pump pit BWSP Pool water level (PWL) Transmitter Air valve Aerial Aerial When planning a pump duct take into account:...
OPERATOR‘S MANUAL Installation Preparations / Wood-liner pool Tailor the installation kit Apply the cavity Ø 260 and the mounting holes Ø 12 to the pool wall. Warning! Risk of damage! The hold-ring (68) must be used as a template. Take note of the asymmetrical position of the holes! 8309 fig.
OPERATOR‘S MANUAL Installation kit Installation / Pre-fabricated pool Mount the clamp ring (22) with the clamp gasket (39) and the hold-ring (62) to the pool wall. The sealing contact faces must be clean and smooth. Then mount the housing (K) on the clamp ring (22) with the screws (74). Pool wall Housing Clamp ring...
OPERATOR‘S MANUAL Installation kit Installation / Wood-liner pool Mount the hold-ring (67) with the distance washer (68) to the pool wall. Hang in the liner (L). Fasten the liner (L) and the clamp gasket (39) together with the clamp ring (22) and cut out the liner (L). Then mount the installation kit (92) on the clamp ring (22) with the screws (74).
OPERATOR‘S MANUAL Pump Kit Installation Mount the pump free of all tension with the hexagon screws M8 (S) on the base frame. Warning! 1. Do not use any vibration dampers between the pump and the base frame. 2. If the pipework (R) to the pump is longer than 6 m then the nominal width must be increased.
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OPERATOR‘S MANUAL 4.9.2 Connection to the pump Connect the hose lines (13 pressure side + 16 suction side) to the pump body. Use the corresponding air pipe clamps (12.1, 12.2) on both sides for this. Motor 12.1 Air pipe clamp 12.3 Air pipe clamp Hose line pressure side...
OPERATOR‘S MANUAL 4.9.4 Non-return air valve Installation Connect the non-return air valve (28) and the air line hose tail (29) to the air hose (T). Warm the air hose (T) up prior to connecting. Fasten with the air pipe clamp (52). Fasten the non-return air valve (28) with the fixing bracket (56) to the pool wall or similar.
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OPERATOR‘S MANUAL 4.10.1 Face plate assembly Installation / Concrete-tile pool Remove the mounting protection film (C). Put on the face plate assembly (35), this allows the pressure connection (D) and air connection (L) to slide into one another. Fasten to the installation housing (99) with the screws (90.1).
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OPERATOR‘S MANUAL 4.10.3 Face plate assembly Installation / Pre-fabricated pool Put on the face plate assembly (35), this allows the pressure connection (D) and air con- nection (L) to slide into one another. Fasten to the clamp ring (22) with the screws (90.3). Installation housing Clamp ring Face plate assembly...
OPERATOR‘S MANUAL Electrical Connections Electrical Connections - general The electrical connections to the counter-current swimming system must be carried out by a specialised company in the electrical engineering branch approved by the local energy provider, taking into account the technical connection requirements. Warning! Mortal danger! The connections must be carried out by a qualified electrician.
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OPERATOR‘S MANUAL 5.1.2 Additional motor equipment Warning! If particular control devices are to be used e.g. in connection with the installa- tion of the counter-current swimming system in a process engineering facility, the instructions of the manufacturer of the control device must be strictly ob- served.
OPERATOR‘S MANUAL Electrical Connections AC Mains voltage: 230 V for 1 ~ AC Mains power supply cable: 3 x 2.5 mm² Fuse: 16A passive Connecting cable e.g. HO7RNF. 8134 8137 fig. 29: Schematic AC circuit diagram fig. 30: Schematic AC circuit diagram (for radio control) (for external control) Legend for fig.
OPERATOR‘S MANUAL Electrical Connections three-phase current Mains voltage: 230/400 V for 3 ~ AC Mains power supply cable: 4 x 2.5 mm² Fuse: 16A passive Warning! The manufacturer must be consulted if the mains voltage is 230 V for 3~ AC. Connecting cable e.g.
OPERATOR‘S MANUAL Start-up / Operating • Switch on the master switch After switching on the master switch, wait for approx. 10 seconds until the initialisation of the controller is complete. Air supply regulator knob Water supply regulatorknob Nozzle Switching button Warning! Risk of damage! Never carry out a trial run with the motor as long as there is no water in the pump.
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OPERATOR‘S MANUAL • Attaching the massage set Switch off the counter-current swimming system prior to attaching the impulse-massage nozzle. Pull back the sliding sleeve (V), push the hose coupling (F) into the nozzle (D), press the sliding sleeve (V) against the nozzle (D) and pull back on the hose coupling (F). That cau- ses the hose coupling to be locked in place.
OPERATOR‘S MANUAL Shutdown / Overwintering Empty the pool Warning! Risk of damage! If there is a risk of freezing, then the facility must be made winterproof. Observe the instructions issued by the manufacturer of the pool and the following recommendations. •...
OPERATOR‘S MANUAL Maintenance / Repairs General Instructions. Warning! Mortal danger! In order to prevent electric shocks, work on the terminal box and the machine controller must never be carried out before the electrical connections have been isolated or disconnected. The counter-current system must be protected against unintentional switching Maintenance / Service •...
Spare parts list Spare Parts List and Drawing 10.1 Spare Parts List Pos. Best. Nr. Bezeichnung Désignation Description Stck. Bemerkung No. de réf. Nbre. Remarque Order No. Qty. Remark 01.1 60037 Drehstrommotor Moteur triphasé Motor 3-phase 1,5 kW IEC 38 400 V 01.2 336739...
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Spare parts list Pos. Best. Nr. Bezeichnung Désignation Description Stck. Bemerkung No. de réf. Nbre. Remarque Order No. Qty. Remark 72203-0 Sender Émetteur Transmitter Adresse 0 93304 Einbausatz Pièce à sceller Installation kit 67148 Befestigungssatz inkl. Fixing bracket incl. Lot de fixation incl. Kabel und Antenne cable and aerial câble et antenne...
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Spare parts list Pos. Best. Nr. Bezeichnung Désignation Description Stck. Bemerkung No. de réf. Nbre. Remarque Order No. Qty. Remark 67122 Befestigungssatz Fixation pour valve à air Fixing bracket for air Luftventil valve 10561 Sechskantschraube Vis six pans Hexagon screw M8 x 30 55272 Befestigungsschelle...