RockShox Deluxe Service Manual
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RockShox Deluxe Service Manual

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2023 Eyelet and Damper Shaft Replacement
Deluxe (C1), Deluxe Coil (B1)
Super Deluxe (C1), Super Deluxe Coil (B1)
SERVICE MANUAL
GEN.0000000007181 Rev A © 2022 SRAM, LLC

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Summary of Contents for RockShox Deluxe

  • Page 1 2023 Eyelet and Damper Shaft Replacement Deluxe (C1), Deluxe Coil (B1) Super Deluxe (C1), Super Deluxe Coil (B1) SERVICE MANUAL GEN.0000000007181 Rev A © 2022 SRAM, LLC...
  • Page 2 WARRANTY IS INCONSISTENT WITH THE LOCAL LAW, THIS WARRANTY SHALL BE DEEMED MODIFIED TO BE CONSISTENT WITH SUCH LAW. FOR A FULL UNDERSTANDING OF YOUR RIGHTS, CONSULT THE LAWS OF YOUR COUNTRY, PROVINCE, OR STATE. THIS WARRANTY APPLIES TO SRAM PRODUCTS MADE UNDER THE SRAM, ROCKSHOX, TRUVATIV, ZIPP, QUARQ, AVID AND TIME BRAND NAMES.
  • Page 3 SAFETY FIRST! We care about YOU. Please, always wear your safety glasses and protective gloves when servicing RockShox products. Protect yourself! Wear your safety gear!

  • Page 4: Table Of Contents

    PARTS, TOOLS, AND SUPPLIES ..........................................26 TORQUE VALUES ................................................26 DISASSEMBLY - DAMPER SHAFT, EYELET, AND RESERVOIR ............................... 27 INSTALL SUPER DELUXE REBOUND ROD SIZING PIN ..................................33 ASSEMBLY - DAMPER SHAFT, EYELET, AND RESERVOIR ................................34 SUPER DELUXE COIL (B1) ....................................40 PARTS, TOOLS, AND SUPPLIES ..........................................

  • Page 5: Introduction

    I n t r o d u c t i o n The procedures in this service manual are not included in the 2023 Deluxe (C1), 2023 Deluxe Coil (B1), 2023 Super Deluxe (C1), or 2023 Super Deluxe Coil (B1) Service Manuals.

  • Page 6: Deluxe (C1)

    The procedures in this section are not included in the 2023 Deluxe (C1) Service Manuals. Prior to beginning, follow the disassembly procedures in the Damper Piston Service section of the 2023 Deluxe (C1) Service Manual, through air seal head/air piston removal. The piston assembly and seal head assemblies must be removed before the damper shaft or eyelet assemblies can be disassembled.

  • Page 7: Disassembly - Damper Shaft And Eyelet

    D i s a s s e m b l y - D a m p e r S h a f t a n d E y e l e t Remove the (A) bottom out bumper and washer, (B) travel reducer and washer (if installed), and (C) Bottomless Token(s) (if installed).
  • Page 8 Ultimate RCT, Select+ RL, Select+ RT, Select R: Clamp the damper shaft into a vise with RockShox Vise Blocks (3-hole) (10 mm slot), threads down, just below the eyelet. Ultimate RCT pictured: Procedure is the same for all models. RockShox Vise Blocks (3-hole) - 10 mm slot...
  • Page 9 Remove the (A) cam limit screw, the (B) adjuster detent spring set screw, and the (C) rebound adjuster limit screw. Ultimate RCT 1.5 mm, 2 mm Select+ RL, Select+ RT 1.5 mm, 2 mm Select R 1.5 mm, 2 mm Remove the (A) rebound adjuster detent spring and (B) detent ball.
  • Page 10 Remove the complete adjuster assembly from the eyelet. Do not rotate the adjusters. Do not disassemble any of the adjuster assembly parts. Ultimate RCT Ultimate RCT Select+ RL, Select+ RT Select+ RL, Select+ RT Select R Select R Select R: Remove the adjuster (A) gate block. Gently tap on a flat surface to remove the gate block if necessary.
  • Page 11 Ultimate RCT If the damper shaft will be replaced: Discard the damper shaft, rebound rod, and compression poker assembly. Original and new damper shaft assemblies: Remove the (A) rebound rod assembly from the (B) damper shaft. Clean the damper shaft and (C) damper shaft threads.

  • Page 12: Install Deluxe Rebound Rod Sizing Pin

    50.8 mm x 12.2 mm Deluxe Rebound Rod Sizing Pin Deluxe Rebound Rod Sizing Pin Insert the Deluxe rebound rod sizing pin into the adjuster assembly slot in the eyelet. Push it in until it stops. Deluxe Rebound Rod Sizing Pin...

  • Page 13: Assembly - Damper Shaft And Eyelet

    New damper shaft assembly: Remove the rebound rod assembly from the damper shaft if it is installed in the kit. Ultimate RCT: Apply grease to the rebound rod assembly (A) o-ring. RockShox Dynamic Seal Grease Ultimate RCT Install the (A) rebound rod assembly, tapered end first, into the (B) damper shaft.
  • Page 14 The compression poker will be installed into the damper shaft after the piston assembly and rebound adjuster assembly are installed. RockShox Dynamic Seal Grease Select R Apply grease to the rebound poker assembly (B) o-ring. RockShox Dynamic Seal Grease...
  • Page 15 Select+ RL, Select+ RT, Select R Select+ RL, Select+ RT, Select R: Clamp the damper shaft into a vise with RockShox Vise Blocks (3-hole) (10 mm slot), just below the eyelet. Secure the crowfoot wrench on the (A) eyelet mount flats (standard, trunnion, or bearing).
  • Page 16 Select+ RT, Select+ RL, Select R: Install the piston assembly and the piston nut. Refer to the 2023 Deluxe (C1) Service Manual for detailed piston installation procedures. Remove the damper assembly from the vise after the piston assembly has been installed.
  • Page 17 Ultimate RCT: Install the Bottomless Token(s) (if previously installed) into the eyelet. Ultimate RCT: Install the (A) bottom out bumper and washer, and the (B) travel limiter and washer (if previously installed), in that order, onto the damper shaft. Ultimate RCT: Extend the rebound rod from the damper shaft approximately 20 mm.
  • Page 18 Ultimate RCT: Clamp the damper shaft into a vise with RockShox Vise Blocks (3-hole) (10 mm slot), just below the eyelet and bottom out bumper. Secure a crowfoot wrench on the (A) eyelet mount flats (standard, trunnion, or bearing). Tighten the eyelet to the specified torque.
  • Page 19 Select R: Insert the adjuster (A) gate block into the eyelet, in the orientation pictured. Hold it in place with a non-metallic pick to align the (C) alignment hole with the limit screw hole in the eyelet. While holding the gate block in place with the pick, install the (B) cam limit screw.
  • Page 20 Press it into the damper shaft until it stops. Select R Select R To continue reassembly, refer to the 2023 Deluxe (C1) Service Manual beginning after piston assembly installation. Assembly - Damper Shaft and Eyelet...

  • Page 21: Deluxe Coil (B1)

    The procedures in this section are not included in the 2023 Deluxe Coil (B1) Service Manual. Prior to beginning, follow the disassembly procedures in the Damper and IFP Service section of the 2023 Deluxe Coil (B1) Service Manual through seal head removal.

  • Page 22: Disassembly - Damper Shaft And Eyelet

    D i s a s s e m b l y - D a m p e r S h a f t a n d E y e l e t Follow the disassembly steps Damper and IFP Service section of the 2023 Super Deluxe Coil (B1) Service Manual, through bottom out bumper removal.

  • Page 23: Assembly - Damper Shaft And Eyelet

    Install the detent spring. Apply grease on top of the detent spring to capture the detent ball. Install the detent ball into the rebound adjuster, on top of the detent spring. RockShox Dynamic Seal Grease RockShox Dynamic Seal Grease Install the rebound adjuster while pushing the (A) detent ball in, to clear the edge of the rebound adjuster hole in the eyelet.
  • Page 24 Install the rebound needle into the new damper shaft. Push the rebound needle in until it stops. RockShox Dynamic Seal Grease Continue with assembly procedures in the 2023 Deluxe Coil (B1) Service Manual beginning with seal head assembly installation. Assembly - Damper Shaft and Eyelet...

  • Page 25: Damper Body And Eyelet

    If a new damper body and eyelet assembly is installed, follow disassembly steps through damper shaft assembly removal in the 2023 Deluxe Coil (B1) Service Manual. Continue reassembly with the new Deluxe Coil damper body and eyelet assembly following procedures in the 2023 Deluxe (B1) Service Manual.

  • Page 26: Super Deluxe (C1)

    The procedures in this manual are not included in the 2023 Super Deluxe (C1) Service Manual. Prior to beginning, follow the disassembly procedures in the Air Seal Head/Air Piston Service section of the 2023 Super Deluxe (C1) Service Manual through air seal head/air piston removal.

  • Page 27: Disassembly - Damper Shaft, Eyelet, And Reservoir

    D i s a s s e m b l y - D a m p e r S h a f t , E y e l e t , a n d R e s e r v o i r Remove the (A) bottom out bumper and washer, (B) travel reducer and washer (if installed), and (C) Bottomless Token(s) (if installed).
  • Page 28 Ultimate RC2T, Ultimate DH RC2: Confirm the (E) high speed compression adjuster (HSC) is rotated to the full counter-clockwise open position. Ultimate RC2T 2 mm Ultimate DH RC2 2 mm Select+ RT: Loosen the lever set screw. Remove the lever. Select+ RT 1.5 mm Select+ RT...
  • Page 29 Ultimate RC2T, Ultimate DH RC2: Unthread the (A) exposed reservoir bolt (3 mm). Unthread the (B) hidden reservoir bolt (3 mm). Ultimate RC2T pictured: Procedure is the same for Ultimate DH RC2. 3 mm 3 mm 3 mm 3 mm Lift the reservoir assembly away from the eyelet and slide it to the left until the slotted bolt groove in the neck clears the hidden reservoir bolt head.
  • Page 30 Remove the alignment pin and reservoir o-ring. Clean them and set them aside. Clamp the damper shaft in a vise with RockShox Vise Blocks (3-hole) (12.7 mm slot), threads down, just below the eyelet. RockShox Vise Blocks (3-hole) - 12.7 mm slot RockShox Vise Blocks (3-hole) - 12.7 mm slot...
  • Page 31 Secure the wrench on the (standard, bearing, or trunnion) eyelet mount flats (A). Unthread and remove the eyelet assembly from the damper shaft assmebly. Eyelet Wrench Standard 13 mm Bearing 29 mm Trunnion 54 mm Adjustable open end wrench Remove the damper shaft assembly from the vise and vise blocks and set it aside.
  • Page 32 New eyelet assembly and original eyelet assembly: Loosen each rebound adjuster set screw. Do not remove the set screws. 1.5 mm 1.5 mm Carefully lift the rebound adjuster ring, and upper rebound adjuster ring seal, up and off of the eyelet. Remove the lower rebound adjuster ring seal.

  • Page 33: Install Super Deluxe Rebound Rod Sizing Pin

    Super Deluxe Rebound Rod Sizing Pin Super Deluxe Rebound Rod Sizing Pin Insert the Super Deluxe rebound rod sizing pin into the detent spring and pin slot in the eyelet. Push it in until it stops. Deluxe Rebound Rod Sizing Pin...

  • Page 34: Assembly - Damper Shaft, Eyelet, And Reservoir

    (12.7 mm slot), just above the damper shaft threads. Install the seal head onto the damper shaft. Refer to the 2023 Super Deluxe (C1) Service Manual for detailed seal head installation procedures, specifications, and required tools. RockShox Vise Blocks (3-hole) - 12.7 mm slot RockShox Vise Blocks (3-hole) - 12.7 mm slot...
  • Page 35 Clamp the damper shaft into a vise with RockShox Vise Blocks (3-hole) (10 mm slot), just below the eyelet. Secure a crowfoot wrench on the (A) eyelet mount flats (standard, trunnion, or bearing).
  • Page 36 29 mm Trunnion 54 mm See table Remove the Super Deluxe rebound rod sizing pin from the eyelet. Pliers Super Deluxe Rebound Rod Sizing Pin Install the rebound adjuster (A) detent spring. Apply grease to the (B) rebound adjuster detent pin. Install the detent pin oriented as pictured, with the (C) hook groove toward the damper shaft.
  • Page 37 Install the lower rebound adjuster ring seal. Orient the rebound adjuster ring with the adjuster ring detent (A) stop aligned with the (B) detent ball, the (C) detent pin with the adjuster ring (D) stop, and the rebound adjuster ring (E) set screws aligned with the set screw (F) slide stops.
  • Page 38 Install the reservoir o-ring and alignment pin. Ultimate RC2T, Ultimate DH RC2: Thread the reservoir bolt closest to the air valve, into the eyelet until the bolt head is about 3 mm from contacting the eyelet. Insert the other reservoir bolt into the bolt hole in the reservoir neck until the bolt head clears the lever cap.
  • Page 39 Tighten the lever set screw to the specified torque. 1.5 mm 0.73 N·m (6.5 in-lbs) To continue reassembly, refer to the 2023 Super Deluxe (C1) Service Manual beginning with the Shock Assembly and Bleed section. Assembly - Damper Shaft, Eyelet, and Reservoir...

  • Page 40: Super Deluxe Coil (B1)

    The procedures in this section are not included in the 2023 Super Deluxe Coil (B1) Service Manual. Prior to beginning, follow the disassembly procedures in the Damper and IFP Service section of the 2023 Super Deluxe Coil (B1) Service Manual through seal head removal.

  • Page 41: Disassembly - Damper Shaft And Eyelet

    D i s a s s e m b l y - D a m p e r S h a f t a n d E y e l e t Follow the disassembly steps Damper and IFP Service section of the 2023 Super Deluxe Coil (B1) Service Manual, through bottom out bumper removal.

  • Page 42: Assembly - Damper Shaft And Eyelet

    Install the detent spring. Apply grease on top of the detent spring to capture the detent ball. Install the detent ball into the rebound adjuster, on top of the detent spring. RockShox Dynamic Seal Grease RockShox Dynamic Seal Grease Install the rebound adjuster while pushing the (A) detent ball in, to clear the edge of the rebound adjuster hole in the eyelet.
  • Page 43 Install the rebound needle into the new damper shaft. Push the rebound needle in until it stops. RockShox Dynamic Seal Grease Continue with assembly procedures in the 2023 Super Deluxe Coil (B1) Service Manual beginning with seal head assembly installation. Assembly - Damper Shaft and Eyelet...

  • Page 44: Damper Body And Eyelet

    D a m p e r B o d y a n d E y e l e t If a new damper body and eyelet assembly is installed, follow disassembly steps through damper shaft assembly removal in the 2023 Super Deluxe Coil (B1) Service Manual. Damper Body and Eyelet...

  • Page 45: Disassembly - Reservoir And Damper Body And Eyelet

    D i s a s s e m b l y - R e s e r v o i r a n d D a m p e r B o d y a n d E y e l e t Ultimate RC2T: Confirm the (A) lever is rotated to the open position.
  • Page 46 Select+ RT: Loosen the lever set screw. Remove the lever. Select+ RT 1.5 mm Select+ RT Ultimate RC2T, Ultimate DH RC2: Unthread the (A) exposed reservoir bolt (3 mm). Unthread the (B) hidden reservoir bolt (3 mm). Ultimate RC2T pictured: Procedure is the same for Ultimate DH RC2. 3 mm 3 mm 3 mm...
  • Page 47 Lift the reservoir assembly away from the eyelet and slide it to the left until the slotted bolt groove in the neck clears the hidden reservoir bolt head. Ultimate RC2T, Ultimate DH RC2 Ultimate RC2T, Ultimate DH RC2 Ultimate RC2T, Ultimate DH RC2 Remove the reservoir assembly and reservoir bolt.
  • Page 48 Remove the alignment pin and reservoir o-ring. Disassembly - Reservoir and Damper Body and Eyelet...

  • Page 49: Assembly - Reservoir And Damper Body And Eyelet

    A s s e m b l y - R e s e r v o i r a n d D a m p e r B o d y a n d E y e l e t Install the reservoir o-ring and alignment pin.
  • Page 50 Ultimate RC2T, Ultimate DH RC2: Tighten each bolt to the specified torque. Ultimate RC2T pictured: Procedure is the same for Ultimate DH RC2. 3 mm 2.8 N•m (25 in-lb) 3 mm 2.8 N•m (25 in-lb) Select+ RT, Select R: Install the reservoir assembly onto the eyelet. Install and tighten each reservoir bolt.
  • Page 51 Tighten the lever set screw to the specified torque. 1.5 mm 0.73 N·m (6.5 in-lbs) Proceed with assembly procedures in the 2023 Super Deluxe Coil (B1) Service Manual after the reservoir assembly is installed. Assembly - Reservoir and Damper Body and Eyelet...
  • Page 52 SL™, SL-70™, SL-70 Aero™, SL-70 Ergo™, SL-80™, Sl-88™, SLC2™, SL SPEED™, SL Sprint™, Smart Connect™, Solo Air™, Solo Spoke™, Speciale™, SpeedBall™, Speed  Metal™, SRAM  APEX  1™, SRAM  Force  1™, SRAM  RIVAL  1™, S-series™, Stealth-a-majig™, StealthRing™, Super-9™, Supercork™, Super  Deluxe™, Super  Deluxe  Coil™, SwingLink™, SX™, Tangente™, TaperCore™, Timing  Port  Closure™, TSE  Technology™, Tool-free  Reach  Adjust™, Top  Loading  Pads™, Torque ...
  • Page 53 ASIAN HEADQUARTERS WORLD HEADQUARTERS EUROPEAN HEADQUARTERS SRAM Taiwan SRAM LLC SRAM Europe No. 1598-8 Chung Shan Road 1000 W. Fulton Market, 4th Floor Paasbosweg 14-16 Shen Kang Hsiang, Taichung City Chicago, Illinois 60607 3862ZS Nijkerk Taiwan R.O.C. U.S.A. The Netherlands...

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