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MODEL NO.: MI-93850
SPECIFICATIONS
Speeds: 32 ~ 96 MPM
Motor:
5 HP
Capacity: 90°● 460MM ■ 460x460MM
45°● 445MM ■ 445x445MM
60°● 295MM ■ 295x295MM
Blade:
▄ 440x600MM
Dimension:
Blade Wheels:
Shipping Weight: 1460KGS
WARNING
1.61〞×0.051〞×220〞
(41mm×1.3mm×5600mm)
L114〞×W63〞xH66〞
(L:2900mm×W:1600mmxH:1680mm)
18" (457MM) Diameter

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Summary of Contents for Magnum Industrial MI-93850

  • Page 1 MODEL NO.: MI-93850 WARNING SPECIFICATIONS Speeds: 32 ~ 96 MPM Blade: 1.61〞×0.051〞×220〞 Motor: 5 HP (41mm×1.3mm×5600mm) Capacity: 90°● 460MM ■ 460x460MM ▄ 440x600MM Dimension: L114〞×W63〞xH66〞 45°● 445MM ■ 445x445MM (L:2900mm×W:1600mmxH:1680mm) 60°● 295MM ■ 295x295MM Blade Wheels: 18″ (457MM) Diameter Shipping Weight: 1460KGS...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS ACCIDENT PREVENTION AND SAFETY REGULATION ..............1 1.1 Advice for the operator ........................1 1.2 The electrical equipment according to European Standard" CENELEC EN 60204-1" ....... 1 1.3 Warning labels ............................ 1 1.4 Emergencies according to European Standard “CENELEC EN 60204-1” ......... 1 MACHINE TRANSPORTATION AND INSTALLATION ..............2 2.1 Machine dimensions ...........................
  • Page 3: Accident Prevention And Safety Regulation

    - The machine has been tested in conformity with ACCIDENT PREVENTION AND SAFETY point 20 of EN 60204. REGULATION This machine has been designed to comply with 1.3 Warning labels national and community accident- prevention regulations. Improper use and/or tampering with the safety devices will relieve the manufacturer of all responsibility.
  • Page 4: Machine Transportation And Installation

    machine to allow safe handling of materials, MACHINE TRANSPORTATION AND inspection, and maintenance operations. Take INSTALLATION precautions to choose a location that will keep the machine free of vibration and dust caused by other 2.1 Machine dimensions machinery. 2.3 Minimum requirements for housing the machine - Main voltage and frequency must comply with the machine’s motor requirements.
  • Page 5: Securing The Mobile Coolant Tray

    - Arrange the tray rims to facing up and away from Dismantling (due to deterioration and / or the machine. obsolescence) - Place the rear return tray onto brackets at the As a General Rule, back of the machine. If the machine is to be permanently demolished - Align the holes of the rear tray and the six- and/or scrapped, divide the material to be disposed channeled L-brackets.
  • Page 6: Human-Machine Interface Operation

    A. Cutting feed rate – Adjust the rate of cutting of F2: Language Option the saw bow. The down-feed rate adjust to high Touch one of languages and press Back to front speed (5-10) before the saw frame descend, page to return to the main menu in your desired then when approaching the workpiece according language.
  • Page 7: The Saw Bow

    - Check blade over length. 3.6 The base - Check or replace limit switch. ○ Lower limit unusual - Check or replace limit switch. ○ Blade wheel cover open - Check or replace safety switch. - Close blade wheel cover. ○...
  • Page 8: Speed Change Hand Wheel

    This model has a powered chip brush driven by an An attached coolant device that is screwed on the axle transfer from the drive motor. The chip brush is front vise jaw for supply enough coolant to the designed to clean the blade thus prolonging the life cutting material.
  • Page 9: Setting The Saw Blade Height

    3.14 Setting the saw blade height 1. Disconnect machine from the power source. Start the hydraulic power and raise saw bow to the 2. Loosen adjusting screw (Z) to release the properly height. Adjust contactor (L) to touch upper tungsten carbide guides. limited saw bow height micro switch (M) manually.
  • Page 10: Change The Saw Blade Onto The Drive Wheel And Flywheel

    - Re-tension the blade tension. - Turn the blade tension handle counter-clockwise - Connect the machine power to run the blade for to fully loosen the flywheel. 1-2 minutes. Then stop the machine operation. - Remove the blade guides and open covers to check the blade tracking - Close covers, replace the blade guides and tighten the setscrews.
  • Page 11: Operation Preparations

    5.2 Angle cutting The machine can cut angles up to 60 in both directions. - Start by pressing the vise close switch continuously in manual mode to have the vise clamp onto a work piece. - Check that the saw bow is raised to clear the vise - Next, unlock the fluted knob (Z) by releasing fixed vise jaw.
  • Page 12: Changing The Transmission Belt

    - Tension the blade to the tension indicator shown Over time and due to normal wear and tear the line MI-93850. Replace the chip brush device so pulley belt will need to be changed. that it touches the blade and tighten setscrew.
  • Page 13: Stopping Or Emergency Stopping

    - If the hydraulic pump is on and the machine has not been active for 5 minutes, the power will be shut off. - If the time take to clamp the vise is over 40 sec, the power will shut off. The vise pressure warning light will flash in warning.
  • Page 14: Six-Monthly Maintenance

    7.4 Six-monthly maintenance - Test the continuity of the equipotential protection circuit. 7.5 Oils for lubricating coolant Considering the vast range of products on the market, the user can choose the one most suited to their own requirements, using as reference the type SHELL LUTEM OIL ECO.
  • Page 15: Technical Characteristics

    TECHNICAL CHARACTERISTICS 8.1 Table of cutting capacity and technical details 8.2 Noise Tests The test was held under environmental noise levels of 65db. Noise measurements with the machine operating unload was 71db. Noise level during the cutting of mild carbon steel was 73db. NOTE: With the machine operating, the noise level will vary according to the different materials being processed.
  • Page 16: Circuit Diagram

    9 CIRCUIT DIAGRAM...
  • Page 18: Part List & Explosion Drawings

    PARTS LIST FOR MI-93850_SECTION A...
  • Page 19 PARTS LIST FOR MI-93850_SECTION A PARTS # DESCRIPTION SPECIFICATION QTY PARTS # DESCRIPTION SPECIFICATION QTY MI-93850-A1 Hex. Soc cap screw M6x25L MI-93850-A37 MI-93850-A2 Bending Handle 9160502 MI-93850-A38 Set Screw M6x30L Control Box Bracket MI-93850-A3 Chip Tray 460N3-10 MI-93850-A39 331D1-18-A Bushing...
  • Page 20 PARTS LIST FOR MI-93850_SECTION B...
  • Page 21 PARTS LIST FOR MI-93850_SECTION B PARTS # DESCRIPTION SPECIFICATION PARTS # DESCRIPTION SPECIFICATION Half Button Head Socket MI-93850-B1 M5x8L MI-93850-B36 Set Screw M6x25L Screw MI-93850-B2 Cutting Table Hood A 460N3-13 MI-93850-B37 Hex. Soc cap screw M8x20L Rotary Disc Cover Tighten...
  • Page 22 PARTS LIST FOR MI-93850_SECTION B PARTS # DESCRIPTION SPECIFICATION PARTS # DESCRIPTION SPECIFICATION MI-93850-B75 MI-93850-B102 Vise Seat 460N1-02 MI-93850-B76 Hex. Soc cap screw M10x40L MI-93850-B103 Vise Cylinder MI-93850-B77 Hex. Soc cap screw M12x80L MI-93850-B104 Spring Washer MI-93850-B78 Spring Pin 8x20L MI-93850-B105 Hex.
  • Page 23 PARTS LIST FOR MI-93850_SECTION C...
  • Page 24 PARTS LIST FOR MI-93850_SECTION C PARTS # DESCRIPTION SPECIFICATION PARTS # DESCRIPTION SPECIFICATION MI-93850-C1 Half Button Head Socket Screw MI-93850-C38 Motor 5HP MI-93850-C2 Idle Wheel Cover 460N3-05 MI-93850-C39 Spring Washer MI-93850-C3 MI-93850-C40 Hex. Cap Bolt M10x30L MI-93850-C4 Wheel Handle 3500217...
  • Page 25 PARTS LIST FOR MI-93850_SECTION C PARTS # DESCRIPTION SPECIFICATION PARTS # DESCRIPTION SPECIFICATION MI-93850-C75 Ring MI-93850-C109 Flat Head Screw M4x6L MI-93850-C76 Brush Coupling Shaft S20F2-21 MI-93850-C110 Brass Double Ball Catche 330S0419 MI-93850-C77 Brush 3" 331D4-08 MI-93850-C111 Guide Post Steel Plate...
  • Page 26 PARTS LIST FOR MI-93850_SECTION C PARTS # DESCRIPTION SPECIFICATION PARTS # DESCRIPTION SPECIFICATION MI-93850-C146 Guide Post-Left 460N1-04 MI-93850-C183 Idle Wheel Shaft Washer H30A2-03-B MI-93850-C147 Linear Guide MSA30S MI-93850-C184 Spring Washer MI-93850-C148 Bearing Cover 32009AV 460D4-08 MI-93850-C185 Steel Hex. Cap Bolt...
  • Page 27 PARTS LIST FOR MI-93850_SECTION D...
  • Page 28 PARTS LIST FOR MI-93850_SECTION D PARTS # DESCRIPTION SPECIFICATION PARTS # DESCRIPTION SPECIFICATION MI-93850-D1 Bearing Long Shaft L46F2-54 MI-93850-D20 Spring Pin D5x12L MI-93850-D2 Bearing 6201 BB2150 MI-93850-D21 Carbide Guide (Right Front) 460D2-26C MI-93850-D3 Shaft Bushing (Long) 460D2-63B MI-93850-D22 Carbide Guide (Right Rear)
  • Page 29 PARTS LIST FOR MI-93850_SECTION E...
  • Page 30 PARTS LIST FOR MI-93850_SECTION E PARTS # DESCRIPTION SPECIFICATION PARTS # DESCRIPTION SPECIFICATION MI-93850-E1 Fitting 1/4PT*1/4 L25A4-36 MI-93850-E10 Hose 1/4" 4500mm MI-93850-E2 Fitting 1/4PT*1/4 L25A4-36 MI-93850-E11 90° Elbow 1/4*1/8 L25A4-39 MI-93850-E3 Cock 1/4PT*1/4 L25A4-48 MI-93850-E12 Fitting 1/4PT*1/4 L25A4-36 MI-93850-E4 Hose 1/4"...
  • Page 31 PARTS LIST FOR MI-93850_SECTION F...
  • Page 32 PARTS LIST FOR MI-93850_SECTION F PARTS # DESCRIPTION SPECIFICATION PARTS # DESCRIPTION SPECIFICATION MI-93850-F1 Power Switch MI-93850-F28 Blade Motor Overload Relay MI-93850-F2 Relay MI-93850-F29 Hydraulic Motor Contactor Hydraulic Motor Overload MI-93850-F3 Relay MI-93850-F30 Relay MI-93850-F4 Relay MI-93850-F31 Coolant Pump Contactor...

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