Table of Contents
Advertisement
Quick Links
F
Baldwin Hybrid Sample
Gas Cooler
PCD-3000-W
PCD-3000-DP
PCD-3000-PR
PCD-3000-PR-CD
Sample Conditioning
System Featuring
™
Nafion
Membrane
Drying Technology
User's Manual
Rev 02
Rev 02, 09/21
Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com
Telephone:
732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140
1001 New Hampshire Ave., Lakewood, NJ 08701 USA
Advertisement
Table of Contents
Related Manuals for Perma Pure Baldwin PCD-3000-W
Summary of Contents for Perma Pure Baldwin PCD-3000-W
- Page 1 ™ Nafion Membrane Drying Technology User’s Manual Rev 02 Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA...
-
Page 2: Table Of Contents
Sample Gas Bypass Port ........................ 14 7.1.5 PD Sample Gas Dryer ........................15 Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA... - Page 3 11.4 Nafion Membrane PD Sample Gas Dryer .................... 21 Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA...
- Page 4 Q.C. Checkout list: (SE-F-032) ....................... 27 CONTACT US ....................28 Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA...
-
Page 5: Caution Statement
1-800-337-3762. This publication is based on information that was available at the time it was printed. At Perma Pure we constantly strive to improve our products and services, so we reserve the right to make changes to the products and/or publications at any time without notice and without any obligation. -
Page 6: Important Safety Warnings
NEVER operate this equipment if it is visibly damaged or the possibility exists that it may have been damaged. The use of components that have not been purchased through an authorized Perma Pure dealer or directly from Perma Pure may compromise the safety of the operator. Additionally, use of non-authorized components may change the operating characteristics of this equipment. -
Page 7: Warranty Information
WARRANTY INFORMATION Perma Pure (Seller) warrants that product supplied hereunder shall, at the time of delivery to Buyer, conform to the published specifications of Seller and be free from defects in material and workmanship under normal use and service. Seller’s sole obligation and liability under this warranty is limited to the repair or replacement at its factory, at Seller’s option, of any such product which proves defective within one year... -
Page 8: Unpacking
It has been carefully packed to ensure that it arrives at your facility in good condition. Even though every effort has been made to prevent damage during transportation, damage can occur by the carrier. This is out of Perma Pure’s control and is the responsibility of the carrier to ensure that your equipment arrives intact and undamaged. -
Page 9: Specifications And Features
The system must be installed on a vertical surface with the heated umbilical line entry located at the top. See below for mounting screw locations. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140... -
Page 10: Utility Connections
The instrument air supply must be cleaned of particulates, liquids, and regulated to 60PSI-100PSI at the required flow rate. Perma Pure recommends both coalescing filtering and particulate filtering of the instrument air just before entry into the unit. Intrusion of particulates or liquid into the system will compromise performance. -
Page 11: Filter Drain Outlet
Connect the line from the filter drain outlet to designated collection/exhaust basin that is capable of accepting acid mist and the sample gas present at this location. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140... -
Page 12: Purge Air Exhaust Vent
Use of this function is optional. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140... -
Page 13: System Components
PD dryer. This keeps the Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140... -
Page 14: Sample Gas Cooling Coil
This will be left to the customer to determine the best method for their application. The internal plumbing of the bypass port is shown below. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140... -
Page 15: Pd Sample Gas Dryer
The purge flow rate and vacuum level can be monitored with the installed rotameter and vacuum gauge. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140... -
Page 16: Function Of Filter Drain Components
Only liquid is allowed into the drain line. The drain must be connected to an appropriate drain line as it may contain potentially corrosive liquid. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140... -
Page 17: Function Of Purge Air Flow Components
If present, check that the blowback air operated valve or solenoid valve is operating properly. 8.2 Hybrid Sample Gas Cooler System Check Procedure Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140... -
Page 18: Drain And Purge Exhaust Lines
If the vacuum remains low < 15inHg, clean the eductor. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140... -
Page 19: Grounding Lug
DO visually inspect the condition of sample filters and any customer installed filters regularly. • DO regularly check the PD dryer purge vacuum and flow settings. • DO contact a Perma Pure representative with any question you may have about the operation of the system. MAINTENANCE AND REPAIR 11.1 O... -
Page 20: Filter Disassembly/Reassembly
If no flow, shut down the system, turn off the system instrument air supply and remove the tubing from the nozzle of the eductor. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140... -
Page 21: Nafion Membrane Pd Sample Gas Dryer
EMBRANE AMPLE RYER Under normal conditions, Perma Pure PD sample gas dryers require no maintenance and can last for years. However, if the tubing becomes clogged with particulate matter or saturated with water, the dryer may require repair or replacement. -
Page 22: Pd Sample Gas Dryer Disassembly
8. Repeat steps 4-7 for opposite end. REPLACEMENT PART LIST & RECOMMENDED SPARES Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA... -
Page 23: Filter
DESCRIPTION PD-AP8001 PD Sample Gas Dryer Assembly, 20 inch Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA... -
Page 24: Appendix A: Drawings
NTERFACE The drawings are attached (paperclipped) to this Adobe Acrobat file. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA... -
Page 25: System Assembly: (Pcd-3000-03-01)
SSEMBLY The drawings are attached (paperclipped) to this Adobe Acrobat file. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA... -
Page 26: System Piping And Instrumentation Diagram: (Pcd-3000-05-01,02,03,04)
IAGRAM The drawings are attached (paperclipped) to this Adobe Acrobat file. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA... -
Page 27: Checkout List: (Se-F-032)
HECKOUT LIST The document is attached (paperclipped) to this Adobe Acrobat file. Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA... -
Page 28: Contact Us
Tel: 800-337-3762 (Toll Free USA) Lakewood, NJ 08701 Fax: 732-244-8140 www.permapure.com Email: info@permapure.com Rev 02, 09/21 Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA...
Need help?
Do you have a question about the Baldwin PCD-3000-W and is the answer not in the manual?
Questions and answers