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ITALTINTO COLOR DISPENSER i253C / i256C
This manual forms an integral part of the machine and it shall always be kept available to operators working on the same machinery;
the manual shall always accompany the machine, also when this is sold to another user.
Operators must read this manual and carefully follow the indications contained herein, as the manufacturer will
not be liable for damages caused to people and/or objects or suffered to the machinery, should the conditions
reported below not be respected.
The Client shall respect the trade secret, therefore the following documentation and annexes cannot be altered neither modified,
reproduced nor transferred to third parties, without the manufacturer's authorization
Dispenser machine
User's manual
Serial N. ITE000
i253C
"Translation from original instructions in Italian language"
Italtinto Europe S.r.l.
Sede Legale: Viale Andrea Doria, 7 – 20124 Milano
Unità operativa: Via Zibido, 3 -20080 Zibido S. Giacomo (MI) ITALIA
Tel. +39 02.9000.5234 - Fax +39 02.9000.5242
i256C
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Summary of Contents for ITALTINTO i253C
- Page 1 ITALTINTO COLOR DISPENSER i253C / i256C Dispenser machine User’s manual Serial N. ITE000 i253C i256C “Translation from original instructions in Italian language” This manual forms an integral part of the machine and it shall always be kept available to operators working on the same machinery;...
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Page 2: Table Of Contents
Stop Drop maintenance ............................24 Fuses replacement ............................... 25 Troubleshooting ..............................26 Spare parts request form............................. 28 Table A ................................29 Table B ................................30 Table C ................................. 32 Electrical scheme ..............................33 Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 3: Warranty And Supply Conditions
The manufacturer will not be liable for materials being processed, neither for damages that the latter can cause to the staff or environment. The Manufacturer WILL NOT be liable for the disposal of the products intended for the operation, maintenance of the machine or production. Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 4: The Manual And Receivers
The staff who interacts with the machine shall always use the personal protection equipment foreseen by the laws applicable in the destination country, and any other safety equipment provided by the employer, such as: masks, gloves, safety shoes, etc… Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 5: Standard Reference
• UNI EN 349: 2008 Safety of the machinery – Minimum gaps to avoid crushing of parts of the human body. • IEC EN 60204-1: 2006 Safety of the machinery - Electrical equipment of machines. Part 1: General requirements. Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 6: Symbols And Sign
Prohibition to remove the machine’s safety features. Do not operate or carry out maintenance services on the machine with removed or open guards. Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... - Page 7 Panel can be removed by specialized staff only warning for user and installer Read the user’s manual before plug the power Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
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Page 8: Field Of Use
-use machine parts or systems, connecting them to other equipment. N.B. The machine IS NOT equipped to be installed in an explosion-proof environment. The Manufacturer declines any liability for any damage caused by improper or imprudent operations Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 9: Characteristics
Total installed electric power ……………………………………..............600 W +/- 10% Dispensing ……………………..................simultaneous- max. 6 canisters Mixing of colorants…………………………………….................... automatic canisters capacity ………………………………………................. i253C 3 lt / i256C 6 lt Number of canisters…………………………….......................up to 18 Pump volume ………………………………………………………………………….............. 2 Oz/ 4 Oz. - Page 10 The tags must be cleaned on a regular basis and always kept well visible, meaning NOT HIDDEN with foreign objects and parts (cloths, boxes, equipment, etc.). The technical data included in this manual does not replace the information indicated on the tags on-board the machine. Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
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Page 11: Machine Description
The blade moves like a 'fish tail' mixing the colorant avoiding air bubbles and foam. Each canister is equipped with a motor to drive the blade, the mixing time and intervals are managed by software. Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... - Page 12 Computer, keyboard and monitor are optional and not provided with the machine. To access to the computer room needs to remove the back panel, fixed with screws. Specialized personnel must carry out this operation Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
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Page 13: Accident Prevention
The work station must be properly lit to ensure the safety of all work and maintenance operations. The Manufacturer WILL NOT be liable for the disposal of the products intended for the operation, maintenance of the machine or production: colorants, solvents, exhausted lubricants, batteries, etc… Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... - Page 14 A proper cleaning of the work area may prevent accidents or unnecessary risks. Any colorant leak, even if small, may pose a hazard. Any foreign body not belonging to the machine (e.g. wrenches, bolts, screwdrivers, etc.) must always be kept away from the machine Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
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Page 15: Lifting And Transport
(use the spare screws included) 4 Unscrew the feet to raise them from pallet 3 Remove the screw that fix the machine to the pallet Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 16: Installation
WARNING – Improper installation of the grounding plug is able to result in a risk of electric shock. When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... - Page 17 Go to SETUP page of the software (read the user’s manual) and set the COM port assigned for the dispenser (see software manual). When machine is connected, a READY green light will be displayed on the right bottom screen Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
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Page 18: Equipment
BUSY: the busy light indicates that the machine is busy in operations and disabled to receive commands 11 USB extension to plug flash drive without opening panels Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 19: Start-Up
Groups are composed of 8 canister each, starting from N. 1 (e.g. canister 1-8 are of same group, 9-16 are of same group) See software manual to configure group mixing intervals. Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 20: Maintenance
Please remember that grease and lubricant residues may pose a hazard. The same applies for colorants and/or detergents used to operate or maintain the machine Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 21: Periodical Checks
Inspect the entire machine and perform a complete and accurate review after approx. five years of activity. For this purpose, contact the Manufacturer or one of 10.000 h his Service Agents. Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 22: Canister Replacement
Canister is fixed on turntable by 2 M4 screws (back and center) and 1 rolling screw (ahead) In case, rotate the turntable to align the screw with the slot for screwdriver Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... - Page 23 10. Fix the canister as point 7 11. Plug the mixing motor and solenoid connector WARNING: Prevent any colorant leaks and clean if any leaks are present. Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
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Page 24: Stop Drop Maintenance
3. Once a year, clean and grease the rails To open and close the device, use the button in the SETUP page of the software, disconnect power pressing STOP emergency button Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 25: Fuses Replacement
Fuse (2) T10AL250V – 48÷60V Fuse (3) T10AL250V –24÷28V Fuse (4) T2AL250V – 12V Panel can be removed by specialized personnel only pull the drawer to remove the fuse T10AL250V Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... -
Page 26: Troubleshooting
Check the micro switch Electrical boards faulty Contact the service Machine doesn’t dispense The can is not positioned properly Place the can properly ‘no can’ message is displayed between the sensors/photocells Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... - Page 27 The Manufacturer declines any liability for damages caused to the environment and methods implemented to dispose the machine’s components, lubricants and any other material that shall be disposed in compliance with laws Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
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Page 28: Spare Parts Request Form
-Machine model -Serial no. -Document, page and component code -Description of the component -Required quantity -For electrical material, indicate the voltage (Volt) and frequency (Hz) Table N. Component description quantity Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018... - Page 29 Table A 1 Pump group assembly 2 Step Motor 3 Joint 4 Micro switch 5 Endless screw + bearings assembly 6 Pump moving disk 7 Nozzles manifold 8 Stop Drop assembly Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
- Page 30 Table B Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
- Page 31 Table B Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
- Page 32 Table C Mixing Paddle Connection Rod Mixing motor assembly Piston pump Nozzle By-Pass Rod Valve Assembly Canister Cap Solenoid Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
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Page 33: Electrical Scheme
Electrical scheme Italtinto Color Dispenser i256C – 253C Rev. 2 – 08/2018...
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