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ITALTINTO COLOR DISPENSER i252
This manual forms an integral part of the machine and it shall always be kept available to operators working on the same machinery;
the manual shall always accompany the machine, also when this is sold to another user.
Operators must read this manual and carefully follow the indications contained herein, as the manufacturer will
not be liable for damages caused to people and/or objects or suffered to the machinery, should the conditions
reported below not be respected.
The Client shall respect the trade secret, therefore the following documentation and annexes cannot be altered neither modified,
reproduced nor transferred to third parties, without the manufacturer's authorization
User's manual
Serial N. ITE000
"Translation from original instructions in Italian language"
Italtinto Europe S.r.l.
Sede Legale: V.le Andrea Doria, 7 – 20124 Milano
Unità operativa: Via Zibido, 3 -20080 Zibido S. Giacomo (MI) ITALIA
Tel. +39 02.9000.5234 - Fax +39 02.9000.5242
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Summary of Contents for ITALTINTO i252
- Page 1 ITALTINTO COLOR DISPENSER i252 User’s manual Serial N. ITE000 “Translation from original instructions in Italian language” This manual forms an integral part of the machine and it shall always be kept available to operators working on the same machinery; the manual shall always accompany the machine, also when this is sold to another user.
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Page 2: Table Of Contents
Stop Drop maintenance ............................21 Fuses replacement ............................... 22 Troubleshooting ..............................23 Spare parts request form............................. 25 Table A ................................26 Table B ................................27 Table C ................................. 29 Electrical scheme ..............................30 Italtinto Color Dispenser i252 Rev. 0 – 02/2020... -
Page 3: Warranty And Supply Conditions
The manufacturer will not be liable for materials being processed, neither for damages that the latter can cause to the staff or environment. The Manufacturer WILL NOT be liable for the disposal of the products intended for the operation, maintenance of the machine or production. Italtinto Color Dispenser i252 Rev. 0 – 02/2020... -
Page 4: The Manual And Receivers
The staff who interacts with the machine shall always use the personal protection equipment foreseen by the laws applicable in the destination country, and any other safety equipment provided by the employer, such as: masks, gloves, safety shoes, etc… Italtinto Color Dispenser i252 Rev. 0 – 02/2020... -
Page 5: Standard Reference
Prohibition to remove the machine’s safety features. Do not operate or carry out maintenance services on the machine with removed or open guards. Italtinto Color Dispenser i252 Rev. 0 – 02/2020... - Page 6 Italtinto Color Dispenser i252 Rev. 0 – 02/2020...
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Page 7: Field Of Use
-use machine parts or systems, connecting them to other equipment. N.B. The machine IS NOT equipped to be installed in an explosion-proof environment. The Manufacturer declines any liability for any damage caused by improper or imprudent operations Italtinto Color Dispenser i252 Rev. 0 – 02/2020... -
Page 8: Characteristics
Allowed ambient temperature………………………………………………………............5 ÷ 40 ° C Maximum relative humidity allowed without condensation………………………….……………………………..……. 30 ÷ 90 % Pollution degree……………………………………………..……….....................2 Installation ……………………………………………………………….……..................II Altitude ………………..........................2000 m (max) Indoor use only PC connection……………………………………………..................RS 232 / USB Italtinto Color Dispenser i252 Rev. 0 – 02/2020... - Page 9 The tags must be cleaned on a regular basis and always kept well visible, meaning NOT HIDDEN with foreign objects and parts (cloths, boxes, equipment, etc.). The technical data included in this manual does not replace the information indicated on the tags on-board the machine. Italtinto Color Dispenser i252 Rev. 0 – 02/2020...
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Page 10: Machine Description
Up to 6 canisters can dispense simultaneously. All nozzles are connected to a manifold 09 reducing the distance from pump to dispensing point. Italtinto Color Dispenser i252 Rev. 0 – 02/2020... - Page 11 The mixing cycles, dispensing, cleaning nozzles and adjustments are carried out by PROSCAN/MATCHSCAN software installed in a PC connected to the machine. Machine is connected to the computer via USB port. Connection cable is included and is plugged on the main board Italtinto Color Dispenser i252 Rev. 0 – 02/2020...
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Page 12: Accident Prevention
UNI EN ISO 12100: 2010 Installation conditions and environmental risks For obvious reasons, it is not possible to foresee all the various possible installations and environments where the machine will be installed Italtinto Color Dispenser i252 Rev. 0 – 02/2020... - Page 13 The staff must wear the clothing and personal protection equipment provided by the employer: masks, gloves, safety shoes, etc…The staff must not wear clothing items with long sleeves, laces or belts that may jeopardize their safety. Italtinto Color Dispenser i252 Rev. 0 – 02/2020...
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Page 14: Lifting And Transport
When opening the packaging, make sure the machine is intact and complete, and check that no defects or deteriorations are present; otherwise suspend the operations immediately and notify the carrier or transport operator, and also inform the Manufacturer. Italtinto Color Dispenser i252 Rev. 0 – 02/2020... -
Page 15: Installation
The machine features an electric socket located on the rear side; make sure the power voltage coincides with the voltage indicated on the tags. DO NOT use extension cords or unsuitable cables. Italtinto Color Dispenser i252 Rev. 0 – 02/2020... -
Page 16: Equipment
03 BUSY: the busy light indicates that the machine is busy in operations and disabled to receive commands 03 READY: the ready light turns on when the machine is ready for use, at the end of the auto-test cycle or at the end of any operation Italtinto Color Dispenser i252 Rev. 0 – 02/2020... -
Page 17: Start-Up
Groups are composed of 8 canister each, starting from N. 1 (e.g. canister 1-8 are of same group, 9-16 are of same group) See software manual to configure group mixing intervals. Italtinto Color Dispenser i252 Rev. 0 – 02/2020... -
Page 18: Maintenance
Please remember that grease and lubricant residues may pose a hazard. The same applies for colorants and/or detergents used to operate or maintain the machine Italtinto Color Dispenser i252 Rev. 0 – 02/2020... - Page 19 Inspect the entire machine and perform a complete and accurate review after approx. five years of activity. For this purpose, contact the Manufacturer or one of his Service Agents. 10.000 h Italtinto Color Dispenser i252 Rev. 0 – 02/2020...
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Page 20: Canister Replacement
10. To re assemble the canister, just place it on the support plate and push it in order to insert the nozzle into the manifold with care WARNING: Prevent any colorant leaks and clean if any leaks are present. Italtinto Color Dispenser i252 Rev. 0 – 02/2020... -
Page 21: Stop Drop Maintenance
2. Clean periodically (monthly) the cap and put some water inside to keep moisturized the nozzles area. 3. Once a year, clean and grease the rails To open and close the device, use the button in the SETUP page of the software, disconnect power pressing STOP emergency button Italtinto Color Dispenser i252 Rev. 0 – 02/2020... -
Page 22: Fuses Replacement
T10AL250V Fuse (1) T4AL250V 220V IN Fuse (1) T6.3AL250V 110V IN Fuse (2) T10AL250V – 48÷60V Fuse (3) T10AL250V –24÷28V Fuse (4) T2AL250V – 12V Italtinto Color Dispenser i252 Rev. 0 – 02/2020... -
Page 23: Troubleshooting
Stop Drop doesn’t open Check Stop Drop device sensors Fuses burnt Check fuses Machine doesn’t dispense The can is not positioned properly Place the can properly ‘no can’ message is displayed between the sensors/photocells Italtinto Color Dispenser i252 Rev. 0 – 02/2020... - Page 24 The Manufacturer declines any liability for damages caused to the environment and methods implemented to dispose the machine’s components, lubricants and any other material that shall be disposed in compliance with laws Italtinto Color Dispenser i252 Rev. 0 – 02/2020...
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Page 25: Spare Parts Request Form
When requesting spare parts, please notify: -Machine model -Serial no. -Document, page and component code -Description of the component -Required quantity -For electrical material, indicate the voltage (Volt) and frequency (Hz) Table N. Component description quantity Italtinto Color Dispenser i252 Rev. 0 – 02/2020... - Page 26 Table A 1 Pump group assembly 2 Step Motor 3 Joint 4 Micro switch 5 Endless screw + bearings assembly 6 Pump moving disk 7 Nozzles manifold 8 Stop Drop assembly Italtinto Color Dispenser i252 Rev. 0 – 02/2020...
- Page 27 Table B Italtinto Color Dispenser i252 Rev. 0 – 02/2020...
- Page 28 Table B Italtinto Color Dispenser i252 Rev. 0 – 02/2020...
- Page 29 Table C Mixing paddle assembly Piston pump Paddle rod guide assembly Solenoid Bush By-pass rod Nozzle Canister cap Italtinto Color Dispenser i252 Rev. 0 – 02/2020...
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Page 30: Electrical Scheme
Electrical scheme standard mixing Italtinto Color Dispenser i252 Rev. 0 – 02/2020...
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