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! Avoid subjecting blade to excessive strain, always ease blade down against workpiece (a harsh downward impact may break the blade or
teeth). Do not apply undue force on the handle in order to cut workpiece. Maintain a controlled cutting speed through the workpiece.
F WARNING! DO NOT switch the saw on whilst the blade is in contact with the workpiece. Bring the rotating blade to the workpiece.
and avoid un-intentional starting of the saw.
% DO NOT hold the workpiece by hand. Use base vice to secure the workpiece.
% DO NOT force the saw to achieve a task it was not designed to perform.
% DO NOT allow untrained persons to operate the saw.
% DO NOT get the saw wet or use in damp or wet locations or areas where there is condensation.
F WARNING! DO NOT use saw where there are flammable liquids, solids or gases such as petrol, paint solvents, waste wiping rags etc.
% DO NOT operate the saw if any parts are missing or damaged as this may cause failure and/or possible personal injury.
% DO NOT remove the safety guard whilst in use.
% DO NOT attempt to remove a workpiece until the blade has come to a complete standstill..
% DO NOT touch the workpiece close to the cut as it will be very hot. Allow to cool.
% DO NOT leave the saw operating whilst unattended.
% DO NOT operate the saw when you are tired, under the influence of alcohol, drugs or intoxicating medication.
! When not in use switch the saw off and isolate from the power supply.
2. APPLICATION & SPECIFICATIONS
Lightweight, heavy duty cut-off saw suitable for cutting steel and aluminium tube, bar and box section. Supplied with 230mm HSS blade, mitring
vice, cut adjuster and coolant pump. Trigger operated, 1100 watt motor with hardened steel worm drive.
Specifications:
Blade size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225 X 32 mm
Blade pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180tpu
Capacity - Tube
. . . . . . . . . . . . .Ø65mm @ 90°, Ø60mm @ 45°
Capacity - Bar . . . . . . . . . . . . . . . . . . . . . . .Ø45mm @ 90° & 45°
Capacity - RHS . . . . . . . . .70 x 45mm @ 90°, 60 x 40mm @ 45°
Capacity - Box . . . . . . . . . . . . . . . . .55mm @ 90°, 50mm @ 45°
3. CONTENTS & ASSEMBLY
3.1.
Contents
3.1.1. Unpack the product and check that all components and tools are present and undamaged. If any problem is noted contact your supplier imediately.
Contents: Saw assembly
3.2.
Assembly
3.2.1. Lift the saw from the box using the handle located on its upper side and
site on a flat, stable work bench, or surface strong enough to support the
saw and any workpiece.
3.2.2. Release the operating head by undoing the coupling plate retaining bolt,
fig 1.A.1. and turning the coupling plate located at the machine base.
3.2.3. Connect the suction tube to the pump.
3.2.4. Remove the handle securing bolt, fig.1.B, transfer the washer to the
threaded section of the handle, fig.1.C, and screw the handle in tight ensuring
that the control switch securing nut and bolt, fig.1.D, are horizontal.
3.2.5. Loosen the screws in the control switch assembly, fig.1.E, slide the control
switch onto the handle and secure with the nut and bolt provided ensuring
that the control switch is facing upwards.
3.2.6. Fit the splash guard supplied to the front of the operator position on the
saw tank.
3.3.
Mounting the Adjustable Cutting Guide
3.3.1. Remove the securing bolt, fig.1.F, position the adjustable cutting guide, fig.1.G,
onto the base and secure using the bolt previously removed.
4. OPERATING INSTRUCTIONS
FWARNING! Before sawing ensure you wear approved safety goggles, ear defenders, appropriate dust mask if saw generates dust
and safety gloves, and ensure that all other safety instructions in chapter 1 are followed carefully.
Note:
Numbers shown in brackets refer to item numbers on the parts diagram.
4.1.
Checks and adjustments.
4.1.1. Before operating the saw check the oil level using the level inspection window on the front of the head. Refill as necessary as described
in paragraph 6.2.
4.1.2. If required, the 0º and 45º stops can be set by aligning the swivel head with the scale plate and adjusting the eccenctric washers.
4.1.3. Ensure there is a minimum of 10mm of coolant (oil and water mix) in the base tray. The lubrication pump is self priming.
4.1.4. The maximum and minimum blade heights can be adjusted if required, by means of stop bolts and locking nuts.
4.1.5. Ensure the blade securing bolt (8) is tight.
4.2.
Securing workpiece.
4.2.1. Ensure the saw is switched off at the main switch and raise the operating head and secure workpiece in the base vice. We
recommend that you place a block of wood (slightly narrower than the work piece) in the vice below the item to be cut to act as a support.
4.2.2. When cutting a long workpiece use additional supports along the length.
4.3.
Operating.
F
WARNING! DO NOT switch the saw on whilst the blade is in contact with the work piece. Bring the rotating blade to the workpiece.
4.3.1. The blade must be running at maximum speed and coolant flowing before attempting to lower the cutting edge onto workpiece.
Note:
If the coolant fails to flow, refer to paragraph 6.3.
Spanner wrench 17 - 19mm
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1100 W 230V AC
Oil (gear box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EP90
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 kg
Sound pressure level . . . . . . . . . . . . . . . . . . . . . . . . . .91 dB (A)
Sound power level . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 dB (A)
Adjustable cutting guide
Splash guard
Handle with fixing nut and bolt
Fig: 1
SM11.V2 - 1 - 010802
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