Application & Specifications; Installation - Sealey Quality MACHINERY SM2504 Instructions

 WaRNING! Do not switch the saw on whilst the blade is in contact with the workpiece. Bring the rotating blade to the workpiece.
and avoid un-intentional starting of the saw.
 Do not hold the workpiece by hand. use base vice to secure the workpiece.
 Do not use the saw for a task it is not designed to perform.
 Do not allow untrained persons to operate the saw.
 Do not get the saw wet or use in damp or wet locations or areas where there is condensation.
 WaRNING! Do not use saw where there are flammable liquids, solids or gases such as petrol, paint solvents, waste wiping rags etc.
 Do not operate the saw if any parts are missing or damaged as this may cause failure or possible personal injury.
 Do not remove the safety guard whilst in use.
 Do not attempt to remove a workpiece until the blade has stopped rotating.
 Do not touch the workpiece close to the cut as it will be very hot. Allow to cool.
 Do not leave the saw operating unattended.
 Do not operate the saw when you are tired, or under the influence of alcohol, drugs or intoxicating medication.
 When not in use switch the saw off and isolate from the power supply.
2. aPPlICatION & SPeCIFICatIONS
the sM2504 and sM3154 are circular saws designed to cut ferrous metal - including structural steel - bars and pipes. they should not be used
to cut any other materials. Blade guard, bar stop, integral workpiece vice and coolant system are included.
Specifications:
Blade sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .see Blade chart
cutting capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . see capacity chart
Max. vice opening (2504/3154) . . . . . . . . . . . . . . . . . . . . . . 100/120mm
Motor 2504 (Input/output) . . . . . . . . . . 230V 50Hz, 5.8Amps / 970Watts
Motor 3154 (Input/output). . . .415V 50Hz 3ph, 2.8/2.3Amps / 1640Watts
Blade speeds (2504) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42rpm
Blade speeds (3154) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42/84rpm
Mitre cuts (2504/3154) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45°-0°-45°
coolant . . . . . . . Water + sealey sco/5L soluble oil (minimum 10% oil)
coolant capacity (2504/3154) . . . . . . . . . . . . . . . . . . . . . . . . 1.5ltr/1.8ltr
oil (gear box) . . . . . . . . . . . . . . . . . . . . . .Mobil Glycole 30 or equivalent
oil capacity (gear bath) (2504/3154) . . . . . . . . . . . . . . . . . . . 0.5ltr/0.5ltr
Weight (2504/3154) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85/165 kg
sound pressure level- average (2504/3154) . . . . . . . . . . . . . 65/65dB(A)
Blade Chart
Dia. mm
10 - 80
10 - 80
20 - 80
20 - 80
Capacity chart
cuttInG
cAPAcItY
sM3154
90º
sM2504
sM3154
45º
sM2504

3. INStallatION

 WaRNING! for safe handling and movement use a lift truck or crane. slings should
be located as shown in fig.1.
3.1. unpack the product and check that all components and tools are present
and undamaged. If any problem is noted, contact your supplier immediately.
3.2. set the saw on a flat, stable work bench, or surface strong enough
to support the saw and any workpiece (optional stand is available
for either model.)
Mount the unit to the working surface, as shown in fig.2, using
screws and expansion plugs (optional stand is supplied with
alternative fixings). Ensure that it is sitting level.
saw can be positioned directly on a cement floor using screws &
expansion plugs or tie rods sunk in cement.
Be sure to maintain a safe distance between the saw and any
walls/machinery. A minimum of 800mm clearance is required at
the rear.
- peak . . . . . . . . . . . . . . . . . . . . . . . . . 70/75dB(A)
Workpiece
tube Max blade dia. 250mm
Wall mm tooth pitch mm
<2 4-6
2 - 5
5 - 10
>10
solid bar
<20
20-50 10
80 100
40 75
70
90
35 65
SM 2504
shape tooth pitch mm
B shaped
8 c solid
8 c solid
8 c solid
8 c solid
c solid
90 115x70
65 90x50
80 85x70
58 70x50
Original Language Version
SM 3154
Max blade dia. 315mm
shape speed
4-6 B shaped
8 c solid
8 c solid
8 c solid
8 c solid
10 c solid
fig 1
sM2504, sM3154
2
2
1
1
1
1
fig 2
Issue: 4 - 07/01/10