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READ THIS MANUAL CARERFULLY, IT CONTAINS IMPORTANT SAFETY INFORMATION. MINIMUM RECOMMENDED Operator age:...
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Thank you for purchasing our kart. We hope you will enjoy it. Before you start to operate the kart, please read through this Owner's Manual carefully as it contains important safety and maintenance information. Failure to follow the warnings contained in this manual can result in serious injuries or death.
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In order to keep everyone safe, you must take responsibility for the safe operation of your kart. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
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Your kart will provide you with many years of use and pleasure. Providing you take responsibility for your own safety and that of any one else using your kart or near to the kart when it is being used and understand the challenges you can meet while driving. There is much that you can do to protect yourself while operating your kart.
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Drive within Your Limits Pushing limits is another major cause of hart accidents. Never drive beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue, and inattention can significantly reduce your ability to make good judgments and drive safely.
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This section presents some of the most important information and recommendations to help you drive your kart safely. Please take a few moments to read these pages. The labels should be considered permanent parts of the kart. If a label comes off or becomes hard to read, contact your dealer for a replacement.
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Before each drive, you need to make sure that you and your kart are both ready to drive. To help get you prepared, this section discusses how to evaluate your driving readiness, what items you should check on your kart, and adjustments to make for your comfort, convenience, or safety.
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Additional Driving Gear In addition to a helmet and eye protection, we also recommend: ▪ Sturdy off—road motorcycle boots to help protect your feet, ankles, and lower legs. ▪ Off-road motorcycle gloves to help protect your hands. ▪ Driving pants with knee and hip pads. a driving jersey with padded elbows, and a chest / shoulder protector.
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Off-Road Use Only Your kart and its tires are designed and manufactured for off-road use only, not for use on paved surfaces. Driving on paved surfaces can affect the kart handling and control. You should not drive your kart on paved surfaces. When driving off-road, also remember to always obey local off-road driving laws and regulations.
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Use Kart on Unfamiliar or Rough Terrain Before driving in a new area, always cheek the terrain thoroughly. Don't drive fast on unfamiliar terrain or when visibility is limited (it's sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react). Never drive past the limit of visibility.
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a. Install RR.(rear) Shocks and tighten the nuts. b. Install Ball Head, Tie Rod, tighten the Castle Nut and insert the cotter Pin, c. Install Dust Seals, align the Ball Head Bolt, Knuckle Support to the square hole on the Lower A-Arm. d.
A. Operation controls WARNING- Do not attempt to start or operate the engine until complete familiar with the location and use of each control necessary to operate this vehicle. The operator must know how to stop this machine before starting and driving it Throttle* The right foot pedal is the throttle that controls the kart speed.
B. Pre-Drive Inspection a) Check the engine oil level is between the bottom of the dipstick and the "0” mark. Check for leaks. Add oil if required. b) Check the Fuel Level. Add fuel as necessary and do not overfill. Check for leaks. Ensure the fuel filler cap is securely fastened.
C. Passengers The vehicle is designed for two people only. The combined maximum weight of the driver and the passenger should not exceed 200kg or 440lbs. D. Seat Adjustment 1) The seat should be securely fastened in the position which gives the operator best control of the foot pedals.
Starting and Operating Instructions a. Before starting the engine, the driver must be seated properly in the kart with the seat belt on. b. Practice in the kart in an open space at the beginning to learn how to start, turn and stop the vehicle, c.
B. Engine Lubrication You must change the oil in the crankcase after the first 5 hours of operating (See Fig.7) and after every 10 hours of use thereafter. This will insure proper lubrication of the internal parts and prevent costly repairs due to excessive wear a.
Carburetor Adjustment Never make unnecessary adjustments. The factory recommended settings are correct for most applications. a) Warm up the engine (5~10min) b) Tighten the carburetor air/fuel mixture screw gently. Back it out 2-3/8 turns counter clockwise from fully closed. c) Connect the tachometer, adjust the throttle to limit the idle speed.
G. Storage Instruction In the event your kart is not to be operated for a period in excess of 30 days or at the end of each driving season prepare for storage as follows: a) Drain the fuel tank and carburetor by allowing the engine to run out of fuel. b) Lubricate engine cylinder by removing the air spark plug and pouring a small amount of oil into the plug hole, then re-fit the plug.
B. Rear Wheel Replacement Do not disassemble the castle nuts when you replace the rear wheels and hub assembly. Remove the cotter pin and then 24mm nut, then slide off the wheel and hub assembly. It is only necessary to remove the 4 lug nuts to remove the wheel. Tighten the nuts after replacing the wheels* Figure 12 C.
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The maintenance intervals in the following table are based upon average driving conditions. Driving in unusually dusty areas require more frequent servicing.
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CYLINDER COMP CYLINDER COMP. REQ'D REF NO. PART NO. DESCRIPTION 172MM-023100 CYLINDER COMP 172MM-023002 CYLINDER SEAL 152MI-023300 TENSIONER 152MI-023007 SPRING SEAT FLANGE BOLT 152MI-023006 SPRING 152MI-023004 TENSIONER SEAL 172MM-023007 WATER INFLOW RUBBER TUBE 172MM-023009 WATER TUBE SHEATH QC/T621 -1999-B24 WIRE CLAMP 152MI-023005 WASHER 8.5 GB/T848-85-6-D...
CRANK CASE ASSY REF NO. PART NO. DESCRIPTION REQ'D NO. 172MM-B-011100 CRANKCASE.L 172MM-C-011100 CRANKCASE.L 172MM-B-011200 CRANKCASE.R 172MM-011001 OIL SEAL 28x40x8 172MM-011002 INNER OIL TUBE SEAL 172MM-011004 CYLINDER STUD BOLT A 152MI-021005 DOWEL PIN Φ10x14 172MM-011005 CYLINDER STUD BOLT B 172MM-B-011006 CRANKCASE SEAL 172MM-011400 INNER OIL TUBE...
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RIGHT SIDE COVER ASSY REQ'D PART NO. DESCRIPTION RUBBER HOSE(LINKED WITH CYLINDER 172MM-013013 COVER) RUBBER HOSE(LINKED WITH RIGHT SIDE 172MM-013100 COVER) 172MM-013015 RUBBER HOSE(LINKED WITH AIR CLEANER) 172MM-013016 RUBBER HOSE CLIP 172MM-013002 RIGHT SIDE COVER 172MM-013008 PLATE 172MM-013012 RIGHT SIDE COVER SEAT 172MM-013007 OIL FILTER SCREEN LID 152MI-013100...
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LEFT SIDE COVER ASSY. LEFT SIDE COVER ASSY. REF NO. PART NO. DESCRIPTION REQ'D NO. 172MM-B-012001 LEFT SIDE COVER 172MM-B-012002 WINDSHIELD GB/T 818-2000 M6X12 BOLT 172MM-B-012005 BOLT M6X28 152MI-013008 BOLT M6X35 152MI-021005 DOWEL PIN Φ10X14 172MM-B-012003 LEFT SIDE COVER SEAL 152MI-021018 BOLT M6X55...
WATER*PUMP*ASSY* WATER PUMP ASSY REQ'D REF NO. PART NO. DESCRIPTION 172MM-080004 WATER PUMP IMPELLER 152MI-081000 WATER SEAL 172MM-080003 WATER PUMP HOUSING 172MM-080002 WATER PUMP HOUSING SEAL 172MM-080001 WATER PUMP SHAFT 152MI-013009 FLANGE BOLT M6x40 152MI-02017 FLANGE BOLT M6x25 GBT8931-86-19 CIRCLIP 152MI-080007 WASHER 7.5x13x1.2 152MI-080011...
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8.170.034-250-BL C.B.C. BAR CAGE B.S. BLACK 8.170.034-250-B C.B.C. BAR CAGE B.S. BLUE 8.170.034-250-R C.B.C. BAR CAGE B.S.RED 8.170.034-250-S C.B.C. BAR CAGE B.S.SIVLER 8.080.033-BL C.B.C. CROSS BAR RR B.S.BLACK 8.080.033-P C.B.C. CROSS BAR RRB.S.PURPLE 8.080.033-B C.B.C. CROSS BAR RR B.S.BLUE 8.080.033-R C.B.C.
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FRAME GROUP (CONT’D) REF NO. PART NO. DESCRIPTION 9.210.006 LOCKING FLANGE NUT M6 7.020.049 HEADLIGHT RUBBER MOUNT 9.106.014 BOLT-WASHER M6x14 6.000.135 HORN.H. 6.000.136 HORN L. 9.100.525 BOLT M5x25 8.010.086 REAT MIRROR MOUNT 8.040.005 REAR VIEW MIRROR SPRING 6.000.084 REAR MIRROR ASSY. 6.100.102 STRUT MOUNTED FRONT FENDER BRACKET R.
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FRONT SUSPENSION ARM ASSY. REF NO. PART NO. DESCRIPTION 2.000.028-B STRUT AND SPINDLE SUPPORT R.-BLACK 2.000.028-SS STRUT AND SPINDLE SUPPORT R. With Bracket-BLACK 9.108.105 BOLT-WASHER M8x1.25x105 8.010.015 UPPER SUSPENSION ARM COLLAR 7.010.003 UPPER SUSPENSION ARM BUSH 4.000.004 UPPER SUSPENSION ARM 9.220.008 LOCKING FLANGE NUT M8 9.800.012...
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AIR CLEANER/RADIATOR/ BATTERY/ MUFFLER ASSY REF NO. PART NO. DESCRIPTION 7.090.035 AIR CLEANER DUCT 7.090.036 AIR CLEANER CLAMP 7.190.037 AIR CLEANER CASE COMP. 7.090.038 AIR CLEANER ELEMENT 7.190.039 AIR CLEANER COVER 9.805.003 TAPPING SCREW M5x16 7.090.040 AIR CLEANER GAUZE COVER 7.090.041 AIR CLEANER ELEMENT GAUZE 4.100.032...