OWNER' S MANUAL Page 1. FOREWORD ------------------------------------------------------------------------------------------ 1 A FEW WORDS ABOUT SAFETY ------------------------------------------------------------- 2 IMPORTANT SAFETY INFORMATION------------------------------------------------------- 3 SAFETY LABELS----------------------------------------------------------------------------------- 5 ARE YOU READY TO DRIVE?----------------------------------------------------------------- 6 IS YOUR VEHICLE READY TO DRIVE?----------------------------------------------------- 7 SAFE DRIVING PRECAUTIONS--------------------------------------------------------------- 8 P.D.I.---------------------------------------------------------------------------------------------------- 10 SPECIFICATIONS---------------------------------------------------------------------------------- 11 OPERATION---------------------------------------------------------------------------------------- 13 SERVICE INSTRUCTIONS--------------------------------------------------------------------- 17...
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Thank you for purchasing our kart. We hope you will enjoy it. Before you start to operate the kart, please read through this Owner's Manual carefully as it contains important safety and maintenance information. Failure to follow the warnings contained in this manual can result in serious injuries or death. Be sure to follow the recommended maintenance schedule and service your kart accordingly.
A FEW WORDS ABOUT SAFETY In order to keep everyone safe, you must take responsibility for the safe operation of your kart. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
IMPORTANT SAFETY INFORMATION Your kart will provide you with many years of use and pleasure. Providing you take responsibility for your own safety and that of any one else using your kart or near to the kart when it is being used and understand the challenges you can meet while driving.
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IMPORTANT SAFETY INFORMATION Drive within Your Limits Pushing limits is another major cause of kart accidents. Never drive beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue, and inattention can significantly reduce your ability to make good judgments and drive safely. Don't Drink and drive Alcohol and driving don’t mix.
Safety Labels This section presents some of the most important information and recommendations to help you drive your kart safely. Please take a few moments to read these pages. The labels should be considered permanent parts of the kart. If a label comes off or becomes hard to read, contact your dealer for a replacement.
ARE YOU READY TO DRIVE ? Before each drive, you need to make sure that you and your kart are both ready to drive. To help get you prepared, this section discusses how to evaluate your driving readiness, what items you should check on your kart, and adjustments to make for your comfort, convenience, or safety.
ARE YOU READY TO DRIVE? Additional Driving Gear In addition to a helmet and eye protection, we also recommend: Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs. Off-road motorcycle gloves to help protect your hands. Driving pants with knee and hip pads, a driving jersey with padded elbows, and a chest/shoulder protector.
SAFE DRIVING PRECAUTIONS Off-Road Use Only Your kart and its tires are designed and manufactured for off-road use only, not for use on paved surfaces. Driving on paved surfaces can affect the kart handling and control. You should not drive your kart on paved surfaces. When driving off-road, also remember to always obey local off-road driving laws and regulations.
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SAFE DRIVING PRECAUTIONS Use Kart on Unfamiliar or Rough Terrain Before driving in a new area, always check the terrain thoroughly. Don't drive fast on unfamiliar terrain or when visibility is limited (it's sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react).
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P.D.I. (Post Delivery Inspection and assembly) a) Install RR. Shocks and tighten the nuts. b) Install Ball Head, Tie Rod, tighten the Castle Nut and insert the cotter Pin. c) Install Dust Seals, align the Ball Head Bolt, Knuckle Support to the square hole on the Lower A-Arm.
Operation A. Operation controls WARNING - Do not attempt to start or operate the engine until complete familiar with the location and use of each control necessary to operate this vehicle. The operator must know how to stop this machine before starting and driving it.
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Operation B. Pre-Drive Inspection a. Check the engine oil level is between the bottom of the dipstick and the "0" mark. Check for leaks. Add oil if required. b. Check the Fuel Level. Add fuel as necessary and do not overfill. Check for leaks. Ensure the fuel filler cap is securely fastened.
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Operation C. Passengers The vehicle is designed for two people only. The combined maximum weight of the driver and the passenger should not exceed 200kg or 440lbs. D. S eat Adjustment The seat should be securely fastened in the position which gives the operator best control of the foot pedals, steering wheel, and the remote stop button.
OPERATION F. Starting and Operating Instructions a. Before starting the engine, the driver must be seated properly in the kart with the seat belt on. b. Practice in the kart in an open space at the beginning to learn how to start, turn and stop the vehicle.
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SERVICE INSTRUCTIONS B. Engine Lubrication You must change the oil in the crankcase after the first 5 hours of operating (See Fig. 7) and after every 10 hours of use thereafter. This will insure proper lubrication of the internal parts and prevent costly repairs due to excessive wear.
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SERVICE INSTRUCTIONS a. Warm up the engine (5~10min) b. Tighten the air screw gently. Back it out 2-3/8 turns counter clockwise. c. Connect the tachometer, adjust the throttle to limit the idle speed. The standard value is 1400RPM. d. Turn the air screw counter clockwise slowly and observe the RPM of the engine, stop adjusting as the RPM reaches the top speed.
SERVICE INSTRUCTIONS H. Storage Instruction In the event your kart is not to be operated for a period in excess of 30 days or at the end of each driving season prepare for storage as follows: a. Drain the fuel tank and carburetor by allowing the engine to run out of fuel. b. ...
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REPAIR B. Rear Wheel Replacement Do not disassemble the castle nuts when you replace the rear wheels and hub assembly. Remove the cotter pin and then 24mm nut. Then slide off the wheel and hub assembly. It is only necessary to remove the 4 lug nuts to remove the wheel. Tighten the nuts after replacing the wheels.
PERIODICAL CHECK AND SERVICES The maintenance intervals in the following table are based upon average driving conditions. Driving in unusually dusty areas, require more frequent servicing. Time of Service Monthly Quarterly Yearly Initial service Items (first week) Tire pressure/wear Brake performance Tightness of screws Air cleaner Carburetor...
PARTS MANUAL RIGHT SIDE COVER ASSY. REF NO. PART NO. DESCRIPTION REQ’D NO. RUBBER HOSE (LINKED WITH CYLINDER COVER) 172MM-013013 RUBBER HOSE (LINKED WITH RIGHT SIDE 172MM-013100 COVER) 172MM-013015 RUBBER HOSE (LINKED WITH AIR CLEANER) 172MM-013016 RUBBER HOSE CLIP 172MM-013002 RIGHT SIDE COVER 172MM-013008 PLATE...
PARTS MANUAL Fig. 6 CRANKSHAFT CON'ROO & PISTON ASSY. CRANKSHAFT CON’ROD & PISTON ASSY. REF NO. PART NO. DESCRIPTION REQ’D NO. 172MM-041000 CON’ROD ASSY. 172MM-040008 THE FIRST PISTON RING 172MM-040009 THE SECOND PISTON RING 172MM-042000 OIL RING ASSY. 172MM-040005 PISTON 172MM-040007 PISTON PIN 152MI-040011...
PARTS MANUAL Fig. 9 LEFT SIDE COVER ASSY. LEFT SIDE COVER ASSY. REF NO. PART NO. DESCRIPTION REQ’D NO. 172MM-012001 LEFTSIDE COVER 172MM-012007 LEFT SIDE COVER SEAL 172MM-012004 PLATE 172MM-012003 FLANGE BOLT 152MI-012200 SHOCK ABSORPTION BLOCK ASSY. 152MI-011007 DOWEL PIN 010 x 16 OIL DISCHARGE BOLT VISION HOLE 172MM-012008 GBT818-2000-...
PARTS MANUAL WATER PUMP ASSY. Fig. 10 WATER PUMP ASSY. REF NO. PART NO. DESCRIPTION REQ’D NO. 172MM-080004 WATER PUMP IMPELLER 152MI-081000 WATER SEAL 172MM-080003 WATER PUMP HOUSING 172MM-080002 WATER PUMP HOUSING SEAL 172MM-080001 WATER PUMP SHAFT 152MI-013009 FLANGE BOLT M6 x 40 152MI-02017 FLANGE BOLT M6 x 25 GBT893 1-86-19...
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PARTS MANUAL FRONT SUSPENSION ARM ASSY. REF NO. PART NO. DESCRIPTION REQ’D NO. STRUT AND SPINDLE SUPPORT, R. 2.000.028 9.108.105 BOLT-WASHER M8 x 1.25 x 105 8.010.015 UPPER SUSPENSION ARM COLLAR 7.010.003 UPPER SUSPENSION ARM BUSH 4.000.004 UPPER SUSPENSION ARM 9.220.008 LOCKING FLANGE NUT M8 9.800.012...
FIG.23 AIR CLEANER/ RADIATOR/ BATTERY/ MUFFLER ASSY.
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PARTS MANUAL AIR CLEANER/ RADIATOR/ BATTERY/ MUFFLER ASSY. REF NO. PART NO. DESCRIPTION REQ’D NO. 7.090.035 AIR CLEANER DUCT 7.090.036 AIR CLEANER CLAMP 7.090.037 AIR CLEANER CASE COMP. 7.090.038 AIR CLEANER ELEMENT 7.090.039 AIR CLEANER COVER 9.805.003 TAPPING SCREW M5 x 16 7.090.040 AIR CLEANER GAUZE COVER 7.090.041...