200hz lcd tv signature series in full hd, premium series in full hd, true cinematic series, modern classic series, sleek & stylish series, home theatre systems, portable dvd players (2 pages)
Page 1
All manuals and user guides at all-guides.com HISTORY Model Name KDL-40/46/52W4500 SERVICE MANUAL Click on Page Number to display detail of changes. Date Part Number Description of Revisions Version 2008.08 9-927-586-01 Original Manual.
Page 2
All manuals and user guides at all-guides.com EG1L SERVICE MANUAL CHASSIS MODEL DEST KDL-40W4500 AEP/UK KDL-46W4500 AEP/UK KDL-52W4500 AEP/UK RM-ED011 FLAT PANEL COLOR TV - 1 -...
COMPONENTS IDENTIFIED BY SHADING AND MARKED THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. - 2 -...
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com UK PLUG WARNING WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S.
Page 5
All manuals and user guides at all-guides.com CAUTION Attachment of HIROSE MDF 61 connector 1. Insertion (2) Press the center of (3) Slide the (1) Hold the center the connector to insert slider to lock the of a connector connector Lock Detachment of HIROSE MDF61 connector 2.
All manuals and user guides at all-guides.com SPECIFICATIONS Television System Channel Coverage Colour/Video System Analogue: Analogue: VHF : E2-E12 Analogue: Depending on your country/region UHF : E21-E69 PAL, SECAM B/G/H, D/K, L, I CATV : S1-S20 NTSC 3.58/4.43 HYPER : S21-S41 (VIDEO IN) D/K: R1-R12, R21-R69 Digital:...
All manuals and user guides at all-guides.com CONNECTORS 21 Pin Connector (SCART) Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio input B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A...
All manuals and user guides at all-guides.com EG1L SELF DIAGNOSTIC SOFTWARE The identification of errors within the EG1L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty.
All manuals and user guides at all-guides.com 2-5. BGE Board Removal 2-6. D4 Board Removal (52 inches) Screws Screws Screws To remove the BGE board disconnect all connectors and then remove To remove the D4 board disconnect all connectors and then remove the the 9 screws circled and ease the board gently away from the back of the 6 screws circled and ease the board gently away from the back of the TV set.
All manuals and user guides at all-guides.com 2-9. H3E Board Removal 2-10. H4 Board Removal Clip Clips To remove the H3E board disconnect the connector and then release the To remove the H4 board disconnect the connector and then release the clips circled and gently ease the board towards you and away from the clip circled and ease the board gently towards you and away from the back of the TV set.
All manuals and user guides at all-guides.com SECTION 3 SERVICE MENUS • To take the Remote Commander out of ‘Service Mode’ press the 3-1. How to enter the Service Mode same buttons above together again for two seconds or remove thebatteries from the Remote Commander.
All manuals and user guides at all-guides.com 3-3-1. Set-Up 3-3-3. IF Adjust The following menu appears on the screen when you enter the The following menu appears on the screen when you enter the ‘Set-up’ menu (See Pic.4). Be sure to check all pages. ‘IF Adjust’...
All manuals and user guides at all-guides.com 3-4. Error Menu The following menu appears on the screen when you enter the Select Dual Sound A ‘Error Menu’ menu (See Pic.8). Be sure to check all pages. Select Dual Sound B Select Dual Sound Mono Pic.8 Select Dual Sound Stereo...
All manuals and user guides at all-guides.com 4-1. BLOCK DIAGRAM Block Diagram (W4500 AEP/UK) HDMI2 Video IN PC IN HDMI1 HDMI3 (Side) Change point from NAND NAND W4000(AEP) Spring Model UFE4 UFE4 FLASH FLASH HDMI HDMI Ether EMMA3SL EMMA3SL VCT- VCT- CI-Buff PCM-CIA...
All manuals and user guides at all-guides.com 4-2. CIRCUIT BOARD LOCATION 5-2. CIRCUIT BOARD LOCATION Reference Information RESISTOR : METAL FILM : SOLID FPRD : NON FLAMMABLE CARBON FUSE : NON FLAMMABLE FUSIBLE : NON FLAMMABLE METAL OXIDE : NON FLAMMABLE CEMENT : NON FLAMMABLE WIREWOUND CVM Board S1 Board...
Page 18
All manuals and user guides at all-guides.com BGE - EG1L FE_RADD[0-14] 3/22 PWB LAYOUT NOTE: P l a c e f i t t e d s t r a p r e s i s t o r s i n g r o u p s STRAP SETTINGS o f 4 o r 8 t o a l l o w r e p l a c e m e n t b y r e s i s t o r a r r a y s d u r i n g l a t e r t r i a l...
Page 32
All manuals and user guides at all-guides.com BGE - EG1L HYB18TC256160BF-3S IC4001 PLACE A PAIR OF THESE CAPS CLOSE TO EACH VDD, VDDQ PIN VCT_1.8V VDDQ VSSQ C4007 C4013 C4017 C4021 C4025 C4030 C4033 C4038 C4042 C4046 C4049 C4053 C4057 C4061 C4065 0 .
Page 33
All manuals and user guides at all-guides.com BGE - EG1L RB4707 Audio,Analog C4747 16V 0 . 1 1005 Video input & DDR I n t e r f a c e CL4704 VCTY_RAMD5 VCTY_RAMD5 AGND1234 DRAM_DQ0 VCTY_RAMD0 AGND5678 DRAM_DQ1 1005 R4728 16V 0 .
Page 34
All manuals and user guides at all-guides.com BGE - EG1L 5V_MAIN R5004 IC5002 R5012 JL5004 C5004 C5005 3.3V_AFE R5005 Power Supply(1/2) 19/22 C5010 3.3V_MAIN JL5007 AC18 R5016 VSENSE VSS_HDMI1 CHIP SEAL VSS_HDMI1 Power Supply SEAL VSS_HDMI1 ( 2 / 2 ) SEAL VSS_HDMI1 Cu Heatsink...
Page 35
All manuals and user guides at all-guides.com BGE - EG1L *R8120 L VDSA_0N VS2_IN VSYNC LVDSA_0P L VDSA_1N SINGLE MACRO AT PWB L8000 BUS_RELEASE LVDSA_1P C o n t r o l a n d D i g i t a l V i d e o I / O RB8007 L VDSA_2N AF18...
Page 36
All manuals and user guides at all-guides.com - 35 -...
All manuals and user guides at all-guides.com ~ BGE Printed Wiring Board Side A ~ C N 5 5 0 5 J A E 2 4 0 2 - 3 2 2 F 1 2 0 0 5 A 2 4 V P S 6 4 0 0 A - 1 1 8 4 - 5 3 6 - C...
Page 43
All manuals and user guides at all-guides.com ~ BGE Printed Wiring Board Side B ~ I C 6 4 0 3 C N 7 5 0 1 W 2 4 1 I C 8 2 0 0 !d#E#P!]#G#W!c - 42 -...
All manuals and user guides at all-guides.com ~ D4 Printed Wiring Board ~ E Y 6 7 1 8 E Y 6 7 1 9 Q6601 D 6 6 0 7 D 6 6 0 7 H V 2 D 6 6 0 9 H V 1 D 6 6 0 9 E Y 6 7 1 5...
All manuals and user guides at all-guides.com ~ H4 Printed Wiring Board Side A ~ ~ H4 Printed Wiring Board Side B ~ C N 4 0 1 ~ H3E Printed Wiring Board Side A ~ ~ H3E Printed Wiring Board Side B ~ PICOFF (172963611) DATA...
All manuals and user guides at all-guides.com ~ G5 Printed Wiring Board Side A ~ A 6 0 0 3 E Y 6 0 2 1 E Y 6 0 1 6 C N 6 1 5 3 E T 6 0 0 0 E T 6 0 0 3 E Y 6 5 1 8 E Y 6 5 2 7...
Page 47
All manuals and user guides at all-guides.com ~ G5 Printed Wiring Board Side B ~ C N 6 1 5 3 A 6 0 0 3 J L 6 1 1 0 J L 6 1 1 4 C 6 1 1 7 J L 6 1 1 2 C 6 1 1 6 C 6 1 1 5...
All manuals and user guides at all-guides.com ~ IP5 Printed Wiring Board Side A ~ E T 6 0 0 0 R 6 9 1 9 D I M M E R B A C K - L I G H T - O N / O F F P H 6 3 0 1 P H 6 1 0 0 I N V - E R R...
Page 49
All manuals and user guides at all-guides.com ~ IP5 Printed Wiring Board Side B ~ C N 6 1 5 4 D I M M E R B A C K - L I G H T - O N / O F F I N V - E R R R 6 1 5 5 E T 6 0 0 0...
All manuals and user guides at all-guides.com SECTION 5 EXPLODED VIEWS NOTE : Non-serviceable items with no part number and no Items marked “*” are not stocked since they are seldom required for description are not stocked because they are not required for routine service.
Page 51
All manuals and user guides at all-guides.com 5-1. CHASSIS Cont. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2189-410-2 STAND (ML) ASSY 40 inches 1-858-041-21 LOUDSPEAKER (3,5.8X12.6CM) 40 inches X-2189-411-2 STAND (L) ASSY 46 inches 1-826-921-22 LOUDSPEAKER (3,6.5X15CM) 46/52 inches X-2190-786-4 STAND (LL) ASSY 52 inches *A-1553-195-A D4 BOARD, COMPLETE 52 inches 3-298-014-01 COVER, UNDER (L2) 40/46 inches...
....................74 Note: To ensure safety and reliability it is Sony policy that power supply boards should not be repaired at component level in the field as a result... The D4, D5, G5 and IP5 boards are regarded as non service...
Page 55
All manuals and user guides at all-guides.com Note : The components identified by mark contain confidential information. Strictly follow the instructions when ever the components are repaired and/or replaced. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C2215 1-100-916-11 CERAMIC CHIP 0.1UF * A-1557-327-A BGE Board, Complete C2216 1-114-332-11...
Page 64
All manuals and user guides at all-guides.com REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK FL5012 1-234-939-21 FILTER, EMI REMOVAL (SMD) IC6402 6-710-922-01 IC BD9853AFV-E2 FL5013 1-234-939-21 FILTER, EMI REMOVAL (SMD) IC6403 6-710-922-01 IC BD9853AFV-E2 FL5015 1-234-939-21 FILTER, EMI REMOVAL (SMD) IC6405 6-711-145-01 IC TPS51124RGER...
Page 65
All manuals and user guides at all-guides.com H5 D2 BGE REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK L3402 1-457-429-11 INDUCTOR 22UH Q2207 6-550-871-01 TRANSISTOR 2SA2048TL QR L3403 1-457-429-11 INDUCTOR 22UH Q2208 6-550-871-01 TRANSISTOR 2SA2048TL QR L3406 1-457-429-11 INDUCTOR 22UH Q2209 6-551-825-01 TR UNR52A5G0LS0...
Page 66
All manuals and user guides at all-guides.com REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK Q6447 6-551-639-01 TRANSISTOR RTR040N03TL R1057 1-218-972-11 METAL CHIP 1/16W Q7100 6-551-690-01 TRANSISTOR RT3N11M-TP-1 R1058 1-218-971-11 METAL CHIP 1/16W Q7101 6-551-690-01 TRANSISTOR RT3N11M-TP-1 R1059 1-218-965-11 METAL CHIP 1/16W Q8000 8-729-028-96...
Page 67
All manuals and user guides at all-guides.com REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R2242 1-218-937-11 METAL CHIP 1/16W R3218 1-218-989-11 METAL CHIP 1/16W R2250 1-218-990-81 SHORT CHIP R3219 1-218-990-81 SHORT CHIP R2251 1-218-941-81 METAL CHIP 1/16W R3220 1-218-990-81 SHORT CHIP R2253 1-216-864-11...
Page 68
All manuals and user guides at all-guides.com REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R4529 1-208-699-11 METAL CHIP 4.7K 0.5% 1/16W R5572 1-218-933-11 METAL CHIP 1/16W R4533 1-218-941-81 METAL CHIP 1/16W R5574 1-218-965-11 METAL CHIP 1/16W R4534 1-218-941-81 METAL CHIP 1/16W R5576 1-218-941-81...
Page 69
All manuals and user guides at all-guides.com REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R5805 1-218-965-11 METAL CHIP 1/16W R6491 1-218-965-11 METAL CHIP 1/16W R6401 1-218-953-11 METAL CHIP 1/16W R6495 1-218-965-11 METAL CHIP 1/16W R6402 1-218-965-11 METAL CHIP 1/16W R6496 1-218-965-11 METAL CHIP...
Page 70
All manuals and user guides at all-guides.com REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7109 1-218-937-11 METAL CHIP 1/16W R7414 1-218-990-81 SHORT CHIP R7110 1-220-884-81 METAL CHIP 0.5% 1/16W R7503 1-218-937-11 METAL CHIP 1/16W R7111 1-220-884-81 METAL CHIP 0.5% 1/16W R7507 1-218-965-11 METAL CHIP...
Page 71
All manuals and user guides at all-guides.com BGE H3E H4 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7727 1-218-965-11 METAL CHIP 1/16W R8082 1-218-963-11 METAL CHIP 6.8K 5% 1/16W R7729 1-218-965-11 METAL CHIP 1/16W R8085 1-218-953-11 METAL CHIP 1/16W R7730 1-218-965-11 METAL CHIP...