Sony KDL-40W4500 Service Manual

Sony KDL-40W4500 Service Manual

Flat panel color tv eg1l chassis
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HISTORY
Model Name
:
KDL-40/46/52W4500
SERVICE MANUAL
Click on Page Number to display detail of changes.
Date
Part Number
Description of Revisions
Version
2008.08
9-927-586-01
1.0
Original Manual.

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Table of Contents
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Summary of Contents for Sony KDL-40W4500

  • Page 1 HISTORY Model Name KDL-40/46/52W4500 SERVICE MANUAL Click on Page Number to display detail of changes. Date Part Number Description of Revisions Version 2008.08 9-927-586-01 Original Manual.
  • Page 2: Service Manual

    EG1L SERVICE MANUAL CHASSIS MODEL DEST KDL-40W4500 AEP/UK KDL-46W4500 AEP/UK KDL-52W4500 AEP/UK RM-ED011 FLAT PANEL COLOR TV - 1 -...
  • Page 3: Table Of Contents

    COMPONENTS IDENTIFIED BY SHADING AND MARKED THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. - 2 -...
  • Page 4: General

    Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com UK PLUG WARNING WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S.
  • Page 5 CAUTION Attachment of HIROSE MDF 61 connector 1. Insertion (2) Press the center of (3) Slide the (1) Hold the center the connector to insert slider to lock the of a connector connector Lock Detachment of HIROSE MDF61 connector 2. Detachment (2) Press the center (1) Slide the slider to lock tab to release...
  • Page 6: Specifications

    SPECIFICATIONS Television System Channel Coverage Colour/Video System Analogue: Analogue: VHF : E2-E12 Analogue: Depending on your country/region UHF : E21-E69 PAL, SECAM B/G/H, D/K, L, I CATV : S1-S20 NTSC 3.58/4.43 HYPER : S21-S41 (VIDEO IN) D/K: R1-R12, R21-R69 Digital: L: F2-F10, B-Q, F21-F69 Digital: Depending on model...
  • Page 7: Connectors

    CONNECTORS 21 Pin Connector (SCART) Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio input B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left)
  • Page 8: Self Diagnosis

    EG1L SELF DIAGNOSTIC SOFTWARE The identification of errors within the EG1L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty.
  • Page 9: Disassembly

    SECTION 2 DISASSEMBLY 2-1. Rear Cover Removal 2-2. Stand Removal => => = > = > => = > = > = > => = > = > > => Remove the rear cover fixing screws indicated and pull the rear cover Remove the 4 stand fixing screws as indicated.
  • Page 10: Bge Board Removal

    2-5. BGE Board Removal 2-6. D4 Board Removal (52 inches) Screws Screws Screws To remove the BGE board disconnect all connectors and then remove To remove the D4 board disconnect all connectors and then remove the 6 screws circled and ease the board gently away from the back of the the 9 screws circled and ease the board gently away from the back of the TV set.
  • Page 11: H3E Board Removal

    2-9. H3E Board Removal 2-10. H4 Board Removal Clip Clips To remove the H3E board disconnect the connector and then release the To remove the H4 board disconnect the connector and then release the clips circled and gently ease the board towards you and away from the clip circled and ease the board gently towards you and away from the back of the TV set.
  • Page 12: Service Menus

    SECTION 3 SERVICE MENUS • To take the Remote Commander out of ‘Service Mode’ press the 3-1. How to enter the Service Mode same buttons above together again for two seconds or remove thebatteries from the Remote Commander. Service adjustments to this model can be performed using the •...
  • Page 13: Set-Up

    3-3-1. Set-Up 3-3-3. IF Adjust The following menu appears on the screen when you enter the The following menu appears on the screen when you enter the ‘Set-up’ menu (See Pic.4). Be sure to check all pages. ‘IF Adjust’ menu (See Pic.6). Pic.4 Pic.6 3-3-4.
  • Page 14: Error Menu

    3-4. Error Menu The following menu appears on the screen when you enter the Select Dual Sound A ‘Error Menu’ menu (See Pic.8). Be sure to check all pages. Select Dual Sound B Select Dual Sound Mono Pic.8 Select Dual Sound Stereo Set NVM as non-virgin Set NVM as virgin Watchdog toggle...
  • Page 15: Block Diagram

    4-1. BLOCK DIAGRAM Block Diagram (W4500 AEP/UK) HDMI2 Video IN PC IN HDMI3 HDMI1 (Side) Change point from NAND NAND W4000(AEP) Spring Model UFE4 UFE4 FLASH FLASH HDMI HDMI Ether EMMA3SL EMMA3SL VCT- VCT- CI-Buff PCM-CIA CI-Buff (MPEG/AVC Dec) (MPEG/AVC Dec) Premium Premium (A/V SW,C-Dec...
  • Page 16: Circuit Board Location

    4-2. CIRCUIT BOARD LOCATION 5-2. CIRCUIT BOARD LOCATION Reference Information RESISTOR : METAL FILM : SOLID FPRD : NON FLAMMABLE CARBON FUSE : NON FLAMMABLE FUSIBLE : NON FLAMMABLE METAL OXIDE : NON FLAMMABLE CEMENT : NON FLAMMABLE WIREWOUND CVM Board S1 Board : ADJUSTMENT RESISTOR COIL...
  • Page 17: Bge Board Schematic Diagram

    BGE - EG1L FE_PLL_1.05V 013:4K C7021 0 . 0 1 SPLLVDD SPLLGND SPLLVDD SPLLGND C7022 SPLLVDD SPLLGND C7023 0 . 0 1 SPLLVDD 0 . 0 1 SPLLGND SPLLVDD SPLLGND C7024 0 . 0 1 DPLLVDD DPLLGND FE_1.05V DPLLVDD DPLLGND C7002 C7025 FE_3.3V...
  • Page 18 BGE - EG1L FE_RADD[0-14] 3/22 PWB LAYOUT NOTE: P l a c e f i t t e d s t r a p r e s i s t o r s i n g r o u p s STRAP SETTINGS o f 4 o r 8 t o a l l o w r e p l a c e m e n t b y r e s i s t o r a r r a y s d u r i n g l a t e r t r i a l...
  • Page 19 BGE - EG1L FE_DDR_DQ[0-31] RB7200 FE_DADD[0] FE_DDR_DADD[0] FE_DADD[2] FE_DDR_DADD[2] FE_DDR_DQS0,FE_DDR_DQS0B,FE_DDR_DQS1,FE_DDR_DQS1B,FE_DDR_DQS2,FE_DDR_DQS2B,FE_DDR_DQS3,FE_DDR_DQS3B FE_DODT0 FE_DDR_DODT0 FE_DDR_DODT0 FE_DADD[11] FE_DDR_DADD[11] 004:10F;004:14F RB7201 FE_DADD[4] FE_DDR_DADD[4] FE_DADD[14] FE_DDR_DADD[14] FE_DADD[5] FE_DDR_DADD[5] *IC7200 *IC7201 EDE5116AJBG-6E-E EDE5116AJBG-6E-E FE_DADD[15] FE_DDR_DADD[15] RB7202 FE_DRASB FE_DDR_DRASB FE_DDR_DRASB FE_BA[0] FE_DDR_BA[0] FE_DDR_DADD[0] FE_DDR_DQ[0] FE_DDR_DADD[0] FE_DDR_DQ[16] FE_DCASB FE_DDR_DCASB FE_DDR_DADD[1] FE_DDR_DQ[1]...
  • Page 20 BGE - EG1L 5V_MAIN FB7400 C7410 R7415 CL7402 FE_CVBS_RF_DIGITAL L7401 R7416 020:5C CL7403 CL7400 Q7404 C7403 R7413 R7409 C7408 C7409 0.5% FE_3.3V R7414 CL7401 1005 C7404 R7410 0.5% RB7402 FE_EMMA_SCL0 FE_SDA_DIGITAL IIC_SCL0 TO DEMODs (TUNER) FE_EMMA_SDA0 FE_SCL_DIGITAL IIC_SDA0 FE_3.3V FE_EMMA_SDA1 FE_EMMA_SCL1 L7400 FE_SDA_EMMA...
  • Page 21 BGE - EG1L FE_ETH_1.8V FE_ETH_1.8V_OUT FE_ETH_1.8V_A *FB7600 *FB7601 *C7602 *C7604 6/22 FE_ETH_3.3V FE_3.3V FE_ETH_3.3V_A FE_ETH_3.3V *FB7602 *FB7603 *C7601 *C7605 *C7603 0 . 1 *R7609 *R7611 *D7604 *D7605 SPEED LINKACT FE_ETH_3.3V FE_RSTB FE_ETH_1.8V SPEED AUTONEGO FE_ETH_3.3V_A *C7612 CONFIG[1] 0 . 1 FE_ETH_3.3V_A FE_ETH_1.8V_A CONFIG[0]...
  • Page 22 AG24 FE_MSINS PPT64/VDOE_A1 PPT93/VDOE_B6 FE_VDOE_A[4] FE_EMMA_VDOE_A[4] FE_EMMA_VDOE_A[2] AF22 007:9F PPT65/VDOE_A2 PPT92/VDOE_B5 FE_VDOE_A[7] FE_EMMA_VDOE_A[7] FE_EMMA_VDOE_A[3] AF24 PPT66/VDOE_A3 PPT91/VDOE_B4 SONY EVAL WAX34 FE_VDOE_A[3] FE_EMMA_VDOE_A[3] FE_EMMA_VDOE_A[4] AE22 MEMORY STICK INTERFACE PPT67/VDOE_A4 PPT90/VDOE_B3 BOARD PROTO 2 PROTO 1 FE_VDOE_A[2] FE_EMMA_VDOE_A[2] FE_EMMA_VDOE_A[5] AE23 PPT68/VDOE_A5 PPT89/VDOE_B2...
  • Page 23 BGE - EG1L FE_CI_ENB FE_CI_CE1B FE_CI_CE1B FE_FOEB FE_FOEB FE_CI_IORDB FE_CI_IORDB FE_CI_IOWRB FE_CI_IOWRB FE_FWEB FE_FWEB FE_CI_RSTB FE_CI_RSTB FE_CI_REGB FE_CI_REGB R7708 R7710 FE_3.3V C7705 R7711 TS from CAM C7706 FE_3.3V TS to CAM FE_3.3V R7712 009:C10 8/22 FE_IOWRB_FWEB C7707 R7709 C7708 0 . 1 FE_CI_IREQB 179376922 FE_CI_IREQB...
  • Page 24 BGE - EG1L R3435 AUDIO AMP R3436 AUDIO_13V F3400 F3401 C3446 0 . 0 0 1 C3433 C3436 C3447 1005 9/22 GND_AU 012:4E SPRP R3452 C3470 012:4E TO DETECT SPRN 2012 012:7C MAIN_SP_FAULT 012:5C SPLP L3403 22uH C3469 012:7C R3451 4 .
  • Page 25 BGE - EG1L AC_ON/OFF_NEG R8206 C8259 D8202 R8239 MA4J1130GLS0 R8207 C8215 3 . 3 k D8203 1/16W R8238 C8212 RN-CP 1005 0.5% MAIN_SP_FAULT 011:6D AU_9V_GND R8227 GNDSCART R8222 LINE_OUT_L 1005 L8203 016:4B GNDHP Q8200 10uH R8228 R8223 RT3XBBM-T111-1 C8208 RB8201 1005 R8202 GNDREC...
  • Page 26 BGE - EG1L P ANEL_VCC *PS6407 P ANEL_VCC_SW 9V_AUDIO ET6400 *C6611 005:8G ET6401 ET6402 ET6403 ET6404 ET6405 ET6406 1005 12V_REG_2 LM393DT (A) 1005 PS6401 JL6465 IC6573 0 . 1 3.15A C6430 JL6415 C6599 1608 *R6521 JL6461 R6423 3.3V_STBY 0 . 4 7 12V_REG OUT1 R6634...
  • Page 27 BGE - EG1L 3.3V_MAIN 3.3V_STBY_UC M24C64-WMN6T(B) C5510 IC5503 C5509 0 . 1 0 . 1 1005 C5534 JL5508 JL5530 3.3V_STBY RB5003 R5680 JL5506 JL5531 T AUX3 T AUX3 JL5507 JL5532 TMODE TMODE NVM_WP JL5533 T AUX T AUX JL5534 Q5508 /TICS RT1N441M-TP-1 /TICS...
  • Page 28 BGE - EG1L VH_DDH_3.3 VH_DDH_3.3 3.3V_MAIN VH_DDH_3.3 C4532 C4533 C4534 C4535 0 . 1 FB4504 0 . 1 VH_DDH_3.3 VD4513 R4541 015:3C 220k 022:7G 1/16W VD4519 CHIP HDMI2_D1- R4502 VH_DDH_3.3 HDMI4_B_D1- CHIP HPD2 1/16W 1/16W 015:3C CHIP 022:7G R4500 HDMI2_D1+ HDMI4_B_D1+ RB4511 HDMI2_SDA...
  • Page 29 BGE - EG1L DVI/PC AUDIO INPUT LINE OUT 020:6F JL3025 PC_R RB3010 R3040 C3016 C3026 C3032 100p 1/16W CHIP 1005 RB3027 020:6F LINE_OUT_L J3001 AUDIO OUT JL3026 PC_L 012:3C RB3024 C3027 R3041 C3017 C3033 C3000 D3000 100p UMZ12KTR RN-CP 1/16W D3029 D3058 1/10W...
  • Page 30 BGE - EG1L 1.2v DVB 2.5V_V R2260 C2275 FB2213 MM3141CNRE 0 . 1 IC2202 4 . 7 k RB2205 5V_FE 1005 1608 017:6C L2207 3.3V_MAIN_SW R2253 C2272 10uH JL2229 0 . 1 0 . 0 1 FE_TUNER_SWB CHIP C2244 C2236 1608 C2223 1005...
  • Page 31 BGE - EG1L I2S_VCT_IN2_DAT I2S_VCT_IN2_CLK I2S_VCT_IN2_WS 3.3V_MAIN *L3201 *RB3205 *F3200 1.6A VM_AWF_MCLK VM_AWF_LRCK VM_AWF_SCLK VM_AWF_SDOUT2 *RB3204 16/22 I2S_VCT_OUT_DAT I2S_VCT_OUT_WS *C3221 0 . 1 I2S_VCT_OUT_CLK I2S_VCT_OUT_MCLK *RB3202 *C3206 4 . 7 MCLKIN DVSS_PWM2 *C3205 0 . 1 DVSS_DPLL PWM2_LI *RB3200 VR_DIG2 PWM2_LD DPLL DVDD3...
  • Page 32 BGE - EG1L HYB18TC256160BF-3S IC4001 PLACE A PAIR OF THESE CAPS CLOSE TO EACH VDD, VDDQ PIN VCT_1.8V VDDQ VSSQ C4007 C4013 C4017 C4021 C4025 C4030 C4033 C4038 C4042 C4046 C4049 C4053 C4057 C4061 C4065 0 . 1 0 . 1 0 .
  • Page 33 BGE - EG1L RB4707 Audio,Analog C4747 16V 0 . 1 1005 Video input & DDR I n t e r f a c e CL4704 VCTY_RAMD5 VCTY_RAMD5 AGND1234 DRAM_DQ0 VCTY_RAMD0 1005 AGND5678 DRAM_DQ1 R4728 16V 0 . 1 C4750 VCTY_RAMD7 CHIP 0 1005 1 6V DRAM_DQ2...
  • Page 34 BGE - EG1L 5V_MAIN R5004 IC5002 R5012 JL5004 C5004 C5005 3.3V_AFE R5005 Power Supply(1/2) 19/22 C5010 3.3V_MAIN JL5007 AC18 R5016 VSENSE VSS_HDMI1 CHIP SEAL VSS_HDMI1 Power Supply SEAL VSS_HDMI1 ( 2 / 2 ) Cu Heatsink SEAL VSS_HDMI1 SEAL VSS_HDMI1 - - - - - - - - - - - FL5000 Add 16mmx16mm area...
  • Page 35 BGE - EG1L *R8120 L VDSA_0N VS2_IN VSYNC LVDSA_0P L VDSA_1N SINGLE MACRO AT PWB L8000 BUS_RELEASE LVDSA_1P C o n t r o l a n d D i g i t a l V i d e o I / O RB8007 L VDSA_2N AF18...
  • Page 36 - 35 -...
  • Page 37: D4 Board Schematic Diagram (52 Inches)

    D4 - EG1L t @ X g ƒ “ *EY6704 CN6707 JW6601 EY6600 EY6601 L6600 EY6656 EY6658 68uH ET6702 CN6600 JL6600 JW6602 *EY6705 EY6653 FB6600 FB6602 C6787 0 . 0 1 EY6652 0.45uH 0.45uH 25V B 1608 EY6622 EY6659 C6603 C6600 EY6657 R6915...
  • Page 38: D5 Board Schematic Diagram (52 Inches)

    D5 - EG1L JW6900 CN6900 JW6902 JW6901 EY6900 JL6900 PFC_OUT EY6904 EY6905 JW6903 L6900 PRI_GND JL6901 68uH EY6901 EY6970 EY6966 EY6967 EY6972 EY6938 0.45uH 0.45uH C6900 FB6904 FB6906 C6902 C6910 JW6911 450V EY6971 EY6973 450V EY6919 FB6909 EY6937 EY6968 EY6969 D6912 T6951 FSF03B60...
  • Page 39: G5 Board Schematic Diagram (52 Inches)

    G5 - EG1L C6526 C6524 R6511 470p 470p D6150 SG10SC6-F5 C6517 C6516 R6516 12V @4.4A 470p 470p L6504 L6505 240uH 240uH L6151 4.7uH JL6156 R6500 EY6512 0 . 4 7 REG_12V REG12V EY6532 1/2W L6100 EY6520 JL6500 EY6507 EY6500 EY6501 001:3F REG12V D6502...
  • Page 40: Ip5 Board Schematic Diagram (40/46 Inches)

    IP5 - EG1L L6552 Mount Mecha A6001 263406611 D6000 380uH L6551 380uH C6568 C6570 R6576 470p 470p 6 . 8 EY6103 EY6558 EY6559 R6013 EY6552 EY6553 12V @6.9A REG_12V C6023 R6500 L6550 EY6560 0 . 1 EY6150 260uH 1/2W L6151 001:17E S3K60 C6551...
  • Page 41 IP5 - EG1L 001:8B JW6601 EY6600 EY6601 PFC_OUT2 PFC_OUT L6600 100uH JW6602 EY6652 EY6653 FB6600 FB6602 0.45uH 0.45uH *EY6704 L6601 C6600 *EY6705 450V EY6714 C6797 *EY6622 *EY6706 TO-220 450V EY6654 EY6655 001:17E;002:17F FSF03B60 EY6604 *EY6623 *EY6707 JW6603 001:8B JL6719 *D6604 *T6601 VCC_12V MA2DF600001S0...
  • Page 42: Bge Printed Wiring Board

    Text Search ~ BGE Printed Wiring Board Side A ~ C N 5 5 0 5 J A E 2 4 0 2 - 3 2 2 F 1 2 0 0 5 A 2 4 V P S 6 4 0 0 A - 1 1 8 4 - 5 3 6 - C J A E 2 4 0 2 - 3 2 2...
  • Page 43 Text Search ~ BGE Printed Wiring Board Side B ~ I C 6 4 0 3 C N 7 5 0 1 W 2 4 1 I C 8 2 0 0 !d#E#P!]#G#W!c - 42 -...
  • Page 44: D4 Printed Wiring Board (52 Inches)

    Text Search ~ D4 Printed Wiring Board ~ E Y 6 7 1 8 E Y 6 7 1 9 Q6601 D 6 6 0 7 D 6 6 0 7 H V 2 D 6 6 0 9 H V 1 D 6 6 0 9 E Y 6 7 1 5 E Y 6 6 1 6...
  • Page 45: D5 Printed Wiring Board (52 Inches)

    Text Search ~ H4 Printed Wiring Board Side A ~ ~ H4 Printed Wiring Board Side B ~ C N 4 0 1 ~ H3E Printed Wiring Board Side A ~ ~ H3E Printed Wiring Board Side B ~ PICOFF (172963611) DATA TREC...
  • Page 46: G5 Printed Wiring Board (52 Inches)

    Text Search ~ G5 Printed Wiring Board Side A ~ A 6 0 0 3 E Y 6 0 2 1 E Y 6 0 1 6 C N 6 1 5 3 E T 6 0 0 0 E T 6 0 0 3 E Y 6 5 2 7 E Y 6 5 1 4 E Y 6 5 1 5...
  • Page 47 Text Search ~ G5 Printed Wiring Board Side B ~ C N 6 1 5 3 A 6 0 0 3 J L 6 1 1 0 J L 6 1 1 4 J L 6 1 1 2 C 6 1 1 7 C 6 1 1 5 C 6 1 1 6 E T 6 0 0 0...
  • Page 48: Ip5 Printed Wiring Board (40/46 Inches)

    Text Search ~ IP5 Printed Wiring Board Side A ~ E T 6 0 0 0 R 6 9 1 9 D I M M E R B A C K - L I G H T - O N / O F F P H 6 3 0 1 P H 6 1 0 0 I N V - E R R...
  • Page 49 Text Search ~ IP5 Printed Wiring Board Side B ~ C N 6 1 5 4 D I M M E R B A C K - L I G H T - O N / O F F I N V - E R R R 6 1 5 5 E T 6 0 0 0 G N D...
  • Page 50: Exploded Views

    SECTION 5 EXPLODED VIEWS NOTE : Non-serviceable items with no part number and no Items marked “*” are not stocked since they are seldom required for description are not stocked because they are not required for routine service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these with a collation number in the remarks column.
  • Page 51 5-1. CHASSIS Cont. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2189-410-2 STAND (ML) ASSY 40 inches 1-858-041-21 LOUDSPEAKER (3,5.8X12.6CM) 40 inches X-2189-411-2 STAND (L) ASSY 46 inches 1-826-921-22 LOUDSPEAKER (3,6.5X15CM) 46/52 inches X-2190-786-4 STAND (LL) ASSY 52 inches *A-1553-195-A D4 BOARD, COMPLETE 52 inches 3-298-014-01 COVER, UNDER (L2) 40/46 inches 1-857-046-12 ETC-INVERTER MT BOARD 40 inches 3-298-229-01 COVER, UNDER (LL) 52 inches...
  • Page 52: Bezel

    5-2. BEZEL REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-2319-211-1 BEZEL (40) ASSY 40 inches X-2319-362-1 CLEAR PANEL (40EH) PRINTED 40 inches X-2319-212-1 BEZEL (46) ASSY 46 inches X-2319-363-1 CLEAR PANEL (46EH) PRINTED 46 inches X-2319-213-1 BEZEL (52) ASSY 52 inches X-2319-364-1 CLEAR PANEL (52EH) PRINTED 52 inches 1-480-680-11 ILLUMINATION MODULE...
  • Page 53: Rear Cover & Power Supply Cords

    5-3. REAR COVER & POWER SUPPLY CORDS UK MODELS ONLY REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK 3-293-589-01 REAR COVER (40) 40 inches 3-106-546-21 COVER,ECS 3-293-584-01 REAR COVER (46) 46 inches £ 1-835-200-11 POWER SUPPLY CORD (AEP) 3-293-622-01 REAR COVER (52) 52 inches £...
  • Page 54: Electrical Parts List

    ....................74 Note: To ensure safety and reliability it is Sony policy that power supply boards should not be repaired at component level in the field as a result... The D4, D5, G5 and IP5 boards are regarded as non service...
  • Page 55 Note : The components identified by mark contain confidential information. Strictly follow the instructions when ever the components are repaired and/or replaced. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C2215 1-100-916-11 CERAMIC CHIP 0.1UF * A-1557-327-A BGE Board, Complete C2216 1-114-332-11 CERAMIC CHIP 22UF...
  • Page 56 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C3048 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V C3240 1-100-916-11 CERAMIC CHIP 0.1UF C3049 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V C3241 1-112-777-11 CERAMIC CHIP 0.01UF C3060 1-114-813-11 CERAMIC CHIP 1UF C3242 1-112-777-11 CERAMIC CHIP 0.01UF C3061 1-114-813-11 CERAMIC CHIP 1UF...
  • Page 57 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C4019 1-100-916-11 CERAMIC CHIP 0.1UF C4529 1-112-777-11 CERAMIC CHIP 0.01UF C4021 1-100-916-11 CERAMIC CHIP 0.1UF C4532 1-100-909-11 CERAMIC CHIP 10UF 6.3V C4023 1-100-916-11 CERAMIC CHIP 0.1UF C4533 1-100-916-11 CERAMIC CHIP 0.1UF C4025 1-100-916-11 CERAMIC CHIP 0.1UF C4534...
  • Page 58 F4 ABGE REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C5018 1-112-774-11 CERAMIC CHIP 470PF C5089 1-114-172-91 CERAMIC CHIP 2.2UF C5019 1-100-909-11 CERAMIC CHIP 10UF 6.3V C5091 1-100-916-11 CERAMIC CHIP 0.1UF C5020 1-100-909-11 CERAMIC CHIP 10UF 6.3V C5092 1-100-916-11 CERAMIC CHIP 0.1UF C5021 1-100-916-11 CERAMIC CHIP 0.1UF...
  • Page 59 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C6407 1-112-777-11 CERAMIC CHIP 0.01UF C6483 1-112-777-11 CERAMIC CHIP 0.01UF C6408 1-100-916-11 CERAMIC CHIP 0.1UF C6488 1-135-366-11 ELECT CHIP 100UF C6409 1-114-813-11 CERAMIC CHIP 1UF C6489 1-135-366-11 ELECT CHIP 100UF C6410 1-135-366-11 ELECT CHIP 100UF C6494...
  • Page 60 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C6615 1-100-916-11 CERAMIC CHIP 0.1UF C7105 1-164-849-11 CERAMIC CHIP 9PF 0.50PF 50V C6616 1-100-916-11 CERAMIC CHIP 0.1UF C7106 1-164-856-81 CERAMIC CHIP 18PF 5.00% 50V C6617 1-100-916-11 CERAMIC CHIP 0.1UF C7107 1-112-777-11 CERAMIC CHIP 0.01UF C6618 1-100-916-11 CERAMIC CHIP 0.1UF...
  • Page 61 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C7240 1-100-916-11 CERAMIC CHIP 0.1UF C8205 1-164-874-11 CERAMIC CHIP 100PF 5.00% 50V C7241 1-100-916-11 CERAMIC CHIP 0.1UF C8206 1-100-766-21 ELECT CHIP 47UF C7242 1-100-916-11 CERAMIC CHIP 0.1UF C8207 1-100-765-21 ELECT CHIP 10UF C7243 1-100-916-11 CERAMIC CHIP 0.1UF...
  • Page 62 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK CN5503 1-779-936-51 CONNECTOR, FFC/FPC 18P D5503 6-501-818-01 DIODE MA2J1130GLS0 CN5505 1-820-235-11 HEADER ASSEMBLY 30P D5504 8-719-060-48 DIODE RB751V-40TE-17 CN6401 1-819-797-11 HEADER ASSEMBLY FOR PWB 13P D5505 6-501-817-01 DIODE MA2J1110GLS0 CN7100 1-817-109-11 CONNECTOR, USB (A) D5506 6-501-817-01 DIODE MA2J1110GLS0...
  • Page 63 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK ET6406 1-780-482-11 EARTH TERMINAL FB5511 1-400-834-11 FERRITE FB5513 1-400-834-11 FERRITE < FUSE > FB6400 1-400-915-21 FERRITE FB6401 1-400-089-21 FERRITE F3000 £ 1-576-646-11 FUSE 0.5A FB6402 1-400-834-11 FERRITE F3200 £ 1-576-913-11 FUSE 1.6A F3401 £...
  • Page 64 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK FL5012 1-234-939-21 FILTER, EMI REMOVAL (SMD) IC6402 6-710-922-01 IC BD9853AFV-E2 FL5013 1-234-939-21 FILTER, EMI REMOVAL (SMD) IC6403 6-710-922-01 IC BD9853AFV-E2 FL5015 1-234-939-21 FILTER, EMI REMOVAL (SMD) IC6405 6-711-145-01 IC TPS51124RGER FL5016 1-234-939-21 FILTER, EMI REMOVAL (SMD) IC6570 6-712-749-01...
  • Page 65 H5 D2 BGE REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK L3402 1-457-429-11 INDUCTOR 22UH Q2207 6-550-871-01 TRANSISTOR 2SA2048TL QR L3403 1-457-429-11 INDUCTOR 22UH Q2208 6-550-871-01 TRANSISTOR 2SA2048TL QR L3406 1-457-429-11 INDUCTOR 22UH Q2209 6-551-825-01 TR UNR52A5G0LS0 L5503 1-400-179-21 FERRITE Q2212 8-729-620-13 TRANSISTOR 2SC4154TP-1EF...
  • Page 66 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK Q6447 6-551-639-01 TRANSISTOR RTR040N03TL R1057 1-218-972-11 METAL CHIP 1/16W Q7100 6-551-690-01 TRANSISTOR RT3N11M-TP-1 R1058 1-218-971-11 METAL CHIP 1/16W Q7101 6-551-690-01 TRANSISTOR RT3N11M-TP-1 R1059 1-218-965-11 METAL CHIP 1/16W Q8000 8-729-028-96 TRANSISTOR DTC114EUA-T106 R1060 1-218-963-11 METAL CHIP 6.8K 5%...
  • Page 67 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R2242 1-218-937-11 METAL CHIP 1/16W R3218 1-218-989-11 METAL CHIP 1/16W R2250 1-218-990-81 SHORT CHIP R3219 1-218-990-81 SHORT CHIP R2251 1-218-941-81 METAL CHIP 1/16W R3220 1-218-990-81 SHORT CHIP R2253 1-216-864-11 SHORT CHIP R3407 1-208-699-11 METAL CHIP 4.7K 0.5% 1/16W...
  • Page 68 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R4529 1-208-699-11 METAL CHIP 4.7K 0.5% 1/16W R5572 1-218-933-11 METAL CHIP 1/16W R4533 1-218-941-81 METAL CHIP 1/16W R5574 1-218-965-11 METAL CHIP 1/16W R4534 1-218-941-81 METAL CHIP 1/16W R5576 1-218-941-81 METAL CHIP 1/16W R4535 1-218-965-11 METAL CHIP...
  • Page 69 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R5805 1-218-965-11 METAL CHIP 1/16W R6491 1-218-965-11 METAL CHIP 1/16W R6401 1-218-953-11 METAL CHIP 1/16W R6495 1-218-965-11 METAL CHIP 1/16W R6402 1-218-965-11 METAL CHIP 1/16W R6496 1-218-965-11 METAL CHIP 1/16W R6403 1-218-965-11 METAL CHIP 1/16W R6497...
  • Page 70 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7109 1-218-937-11 METAL CHIP 1/16W R7414 1-218-990-81 SHORT CHIP R7110 1-220-884-81 METAL CHIP 0.5% 1/16W R7503 1-218-937-11 METAL CHIP 1/16W R7111 1-220-884-81 METAL CHIP 0.5% 1/16W R7507 1-218-965-11 METAL CHIP 1/16W R7112 1-218-949-11 METAL CHIP 1/16W...
  • Page 71 BGE H3E H4 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7727 1-218-965-11 METAL CHIP 1/16W R8082 1-218-963-11 METAL CHIP 6.8K 5% 1/16W R7729 1-218-965-11 METAL CHIP 1/16W R8085 1-218-953-11 METAL CHIP 1/16W R7730 1-218-965-11 METAL CHIP 1/16W R8089 1-218-990-81 SHORT CHIP R7731 1-218-965-11...
  • Page 72 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK RB3025 1-239-698-11 RESISTOR, NETWORK 10K RB5509 1-239-674-81 RESISTOR, NETWORK 100 RB3028 1-239-698-11 RESISTOR, NETWORK 10K RB5511 1-234-372-11 RES, NETWORK 100 (1005X4) RB3080 1-239-698-11 RESISTOR, NETWORK 10K RB5512 1-234-376-11 RES, NETWORK 2.2K (1005X4) RB3200 1-234-378-21 RES, NETWORK 10K...
  • Page 73 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK RB7517 1-234-371-21 RES, NETWORK 47 (1005X4) < TUNER > RB7518 1-234-799-21 RES, CHIP NETWORK 10KX8 (3816) RB7519 1-234-372-11 RES, NETWORK 100 (1005X4) TU2200 8-597-641-00 TUNER UNIT, DIGITAL BTD-HF411T RB7520 1-239-670-81 RESISTOR, NETWORK 47 RB7521 1-239-670-81 RESISTOR, NETWORK 47...
  • Page 74 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK *4-106-868-43 INSTRUCTION MANUAL (AEP) DANISH/FINNISH/ ACCESSORIES AND CONNECTORS NORWEGIAN/SWEDISH *1-835-146-11 CONNECTOR ASSY, MDF61 (D4-BALANCER) *4-106-868-53 INSTRUCTION MANUAL (AEP) ENGLISH/POLISH/ (52 inches) RUSSIAN *1-835-147-11 CONNECTOR ASSY, MDF61 (INVERTER-BALANCER) *4-106-868-63 INSTRUCTION MANUAL (AEP) CZECH/HUNGARIAN/ (40 inches) SLOVAK/TURKISH *1-835-148-11 CONNECTOR ASSY, MDF61 (INVERTER-BALANCER) (46 inches) REMOTE COMMANDER 1-480-778-11 REMOTE COMMANDER (RM-ED011) *1-835-149-11 CONNECTOR ASSY, MDF61 (D5-BALANCER) (52 inches) *1-835-186-11 CONNECTOR ASSY (CN6600(D4)-CN6501(G5)) (52 inches) *1-835-187-11 CONNECTOR ASSY (CN6500(G5)-CN6900(D5)) (52 inches) *1-836-030-11 WIRE LEAD CONNECTOR (CON1-CN5000) (40 inches) *1-836-031-11 WIRE LEAD CONNECTOR (CON1-CN5000) (46 inches) *1-836-032-11 WIRE LEAD CONNECTOR (CON1-CN5000) (52 inches) *1-910-047-74 CONNECTOR ASSY 7P (CN6701-CN104) (40 inches) *1-910-047-78 CONNECTOR ASSY 9P (CN6706-CN11) (52 inches) *1-910-047-82 CONNECTOR ASSY 9P (CN6701-CN125)
  • Page 75 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK *4-106-868-13 INSTRUCTION MANUAL (UK) ENGLISH ACCESSORIES AND CONNECTORS *4-106-868-23 INSTRUCTION MANUAL (AEP) GERMAN/FRENCH/ *1-835-146-11 CONNECTOR ASSY, MDF61 (D4-BALANCER) ITALIAN/DUTCH (52 inches) *4-106-868-33 INSTRUCTION MANUAL (AEP) *1-835-147-11 CONNECTOR ASSY, MDF61 (INVERTER-BALANCER) SPANISH/GREEK/PORTUGUESE (40 inches) *1-835-148-11 CONNECTOR ASSY, MDF61 (INVERTER-BALANCER) *4-106-868-43 INSTRUCTION MANUAL (AEP) DANISH/FINNISH/ (46 inches) NORWEGIAN/SWEDISH *4-106-868-53 INSTRUCTION MANUAL (AEP) ENGLISH/POLISH/ *1-835-149-11 CONNECTOR ASSY, MDF61 (D5-BALANCER) RUSSIAN (52 inches) *4-106-868-63 INSTRUCTION MANUAL (AEP) CZECH/HUNGARIAN/ *1-835-186-11 CONNECTOR ASSY (CN6600(D4)-CN6501(G5)) SLOVAK/TURKISH (52 inches) *1-835-187-11 CONNECTOR ASSY (CN6500(G5)-CN6900(D5)) REMOTE COMMANDER (52 inches) 1-480-778-11 REMOTE COMMANDER (RM-ED011) *1-836-030-11 WIRE LEAD CONNECTOR (CON1-CN8000(BGE)) (40 inches) *1-836-031-11 WIRE LEAD CONNECTOR (CON1-CN8000(BGE)) (46 inches) *1-836-032-11 WIRE LEAD CONNECTOR (CON1-CN8000(BGE)) (52 inches)
  • Page 76 English Sony Corporation 08HP7100-1 Sony UK Printed in U.K. Service Promotions Dept. © 2008.08 9-927-586-01...

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