200hz lcd tv signature series in full hd, premium series in full hd, true cinematic series, modern classic series, sleek & stylish series, home theatre systems, portable dvd players (2 pages)
Page 1
HISTORY Model Name KDL-40/46/52W4500 SERVICE MANUAL Click on Page Number to display detail of changes. Date Part Number Description of Revisions Version 2008.08 9-927-586-01 Original Manual.
COMPONENTS IDENTIFIED BY SHADING AND MARKED THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. - 2 -...
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com UK PLUG WARNING WARNING (UK Models only) The flexible mains lead is supplied connected to a B.S.
Page 5
CAUTION Attachment of HIROSE MDF 61 connector 1. Insertion (2) Press the center of (3) Slide the (1) Hold the center the connector to insert slider to lock the of a connector connector Lock Detachment of HIROSE MDF61 connector 2. Detachment (2) Press the center (1) Slide the slider to lock tab to release...
CONNECTORS 21 Pin Connector (SCART) Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio input B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left)
EG1L SELF DIAGNOSTIC SOFTWARE The identification of errors within the EG1L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) and then communicate with each device in turn to establish if a device is faulty.
2-5. BGE Board Removal 2-6. D4 Board Removal (52 inches) Screws Screws Screws To remove the BGE board disconnect all connectors and then remove To remove the D4 board disconnect all connectors and then remove the 6 screws circled and ease the board gently away from the back of the the 9 screws circled and ease the board gently away from the back of the TV set.
2-9. H3E Board Removal 2-10. H4 Board Removal Clip Clips To remove the H3E board disconnect the connector and then release the To remove the H4 board disconnect the connector and then release the clips circled and gently ease the board towards you and away from the clip circled and ease the board gently towards you and away from the back of the TV set.
SECTION 3 SERVICE MENUS • To take the Remote Commander out of ‘Service Mode’ press the 3-1. How to enter the Service Mode same buttons above together again for two seconds or remove thebatteries from the Remote Commander. Service adjustments to this model can be performed using the •...
3-3-1. Set-Up 3-3-3. IF Adjust The following menu appears on the screen when you enter the The following menu appears on the screen when you enter the ‘Set-up’ menu (See Pic.4). Be sure to check all pages. ‘IF Adjust’ menu (See Pic.6). Pic.4 Pic.6 3-3-4.
3-4. Error Menu The following menu appears on the screen when you enter the Select Dual Sound A ‘Error Menu’ menu (See Pic.8). Be sure to check all pages. Select Dual Sound B Select Dual Sound Mono Pic.8 Select Dual Sound Stereo Set NVM as non-virgin Set NVM as virgin Watchdog toggle...
Page 18
BGE - EG1L FE_RADD[0-14] 3/22 PWB LAYOUT NOTE: P l a c e f i t t e d s t r a p r e s i s t o r s i n g r o u p s STRAP SETTINGS o f 4 o r 8 t o a l l o w r e p l a c e m e n t b y r e s i s t o r a r r a y s d u r i n g l a t e r t r i a l...
Page 32
BGE - EG1L HYB18TC256160BF-3S IC4001 PLACE A PAIR OF THESE CAPS CLOSE TO EACH VDD, VDDQ PIN VCT_1.8V VDDQ VSSQ C4007 C4013 C4017 C4021 C4025 C4030 C4033 C4038 C4042 C4046 C4049 C4053 C4057 C4061 C4065 0 . 1 0 . 1 0 .
Page 33
BGE - EG1L RB4707 Audio,Analog C4747 16V 0 . 1 1005 Video input & DDR I n t e r f a c e CL4704 VCTY_RAMD5 VCTY_RAMD5 AGND1234 DRAM_DQ0 VCTY_RAMD0 1005 AGND5678 DRAM_DQ1 R4728 16V 0 . 1 C4750 VCTY_RAMD7 CHIP 0 1005 1 6V DRAM_DQ2...
Page 34
BGE - EG1L 5V_MAIN R5004 IC5002 R5012 JL5004 C5004 C5005 3.3V_AFE R5005 Power Supply(1/2) 19/22 C5010 3.3V_MAIN JL5007 AC18 R5016 VSENSE VSS_HDMI1 CHIP SEAL VSS_HDMI1 Power Supply SEAL VSS_HDMI1 ( 2 / 2 ) Cu Heatsink SEAL VSS_HDMI1 SEAL VSS_HDMI1 - - - - - - - - - - - FL5000 Add 16mmx16mm area...
Page 35
BGE - EG1L *R8120 L VDSA_0N VS2_IN VSYNC LVDSA_0P L VDSA_1N SINGLE MACRO AT PWB L8000 BUS_RELEASE LVDSA_1P C o n t r o l a n d D i g i t a l V i d e o I / O RB8007 L VDSA_2N AF18...
Text Search ~ BGE Printed Wiring Board Side A ~ C N 5 5 0 5 J A E 2 4 0 2 - 3 2 2 F 1 2 0 0 5 A 2 4 V P S 6 4 0 0 A - 1 1 8 4 - 5 3 6 - C J A E 2 4 0 2 - 3 2 2...
Page 43
Text Search ~ BGE Printed Wiring Board Side B ~ I C 6 4 0 3 C N 7 5 0 1 W 2 4 1 I C 8 2 0 0 !d#E#P!]#G#W!c - 42 -...
Text Search ~ H4 Printed Wiring Board Side A ~ ~ H4 Printed Wiring Board Side B ~ C N 4 0 1 ~ H3E Printed Wiring Board Side A ~ ~ H3E Printed Wiring Board Side B ~ PICOFF (172963611) DATA TREC...
Text Search ~ G5 Printed Wiring Board Side A ~ A 6 0 0 3 E Y 6 0 2 1 E Y 6 0 1 6 C N 6 1 5 3 E T 6 0 0 0 E T 6 0 0 3 E Y 6 5 2 7 E Y 6 5 1 4 E Y 6 5 1 5...
Page 47
Text Search ~ G5 Printed Wiring Board Side B ~ C N 6 1 5 3 A 6 0 0 3 J L 6 1 1 0 J L 6 1 1 4 J L 6 1 1 2 C 6 1 1 7 C 6 1 1 5 C 6 1 1 6 E T 6 0 0 0...
Text Search ~ IP5 Printed Wiring Board Side A ~ E T 6 0 0 0 R 6 9 1 9 D I M M E R B A C K - L I G H T - O N / O F F P H 6 3 0 1 P H 6 1 0 0 I N V - E R R...
Page 49
Text Search ~ IP5 Printed Wiring Board Side B ~ C N 6 1 5 4 D I M M E R B A C K - L I G H T - O N / O F F I N V - E R R R 6 1 5 5 E T 6 0 0 0 G N D...
SECTION 5 EXPLODED VIEWS NOTE : Non-serviceable items with no part number and no Items marked “*” are not stocked since they are seldom required for description are not stocked because they are not required for routine service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these with a collation number in the remarks column.
....................74 Note: To ensure safety and reliability it is Sony policy that power supply boards should not be repaired at component level in the field as a result... The D4, D5, G5 and IP5 boards are regarded as non service...
Page 55
Note : The components identified by mark contain confidential information. Strictly follow the instructions when ever the components are repaired and/or replaced. REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C2215 1-100-916-11 CERAMIC CHIP 0.1UF * A-1557-327-A BGE Board, Complete C2216 1-114-332-11 CERAMIC CHIP 22UF...