AIT HSV Series Operating Manual

AIT HSV Series Operating Manual

Hydraulic station

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Accessories for
heat pumps
Operating Manual
Hydraulic Station
UK
83059300iUK

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Summary of Contents for AIT HSV Series

  • Page 1 Accessories for heat pumps Operating Manual Hydraulic Station 83059300iUK...
  • Page 2: Table Of Contents

    ..15 9.3 Flushing, filling and venting the domestic hot water tank ....16 10 Insulate hydraulic connections ....16 11 Overflow valve ..........17 12 Volumetric flow meter / heat meter ..17 13 Commissioning ..........17 Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 3: About This Operating Manual

    Additional information, e.g. a tip on making work easier, information on standards Reference to further information  elsewhere in the operating manual or in another document ● Listing Secure connections against twisting Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 4: Contact

    Children must not play with the product. The product may only be opened by qualified personnel. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 5: Residual Risks

    Cross-section reduction and blockages in compo- nents, e.g. heat exchanger, pipes, pumps ● Material fatigue ● Gas bubbles and gas cushion formation (cavita- tion) ● Negative effect on heat transfer, e.g. formation of coatings, deposits, and associated noises, e.g. boiling noises, flow noises Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 6: Care

    6 Electric heating element behind shielding panel 7 Overflow valve 8 Switchover valve domestic hot water 9 Vent valve 10 Heating circuit safety module (insulated) 11 Shut-off ball valve hot heating water inlet (return) 12 Protection anode Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 7: Storage, Transport, Installation

    ► Do not lift or transport the device by the hydraulic connections. ► Transport the device preferably with a pallet truck, alternatively with a handcart or by carrying. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 8 It is recommended that the wooden pallet is on- ly removed after carrying is complete. ► Carry the unit to the installation site with 3 – 4 per- sons. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 9: Installation

    Level out the 3 adjustable feet. If the hydraulic system was dismantled for trans- port reasons, then it must be screwed back into place on the tank! 7.1. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 10: Installing The Hydraulic Connections

    ► Insert the vent at the highest point of the heating circuit. ► Lift up the hood at the front of the hydraulic station ( “5.2.2 Making transport easier“, page 7). Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 11: Heating Circuit

    > 100 µS/cm and must lie within the drink- Establish the hydraulic connection to the heating able water quality limits. circuit.  Position of the connections: “Dimensioned draw- ings”, page 22 Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 12: Electrical Installation

    For dual output-controlled heat pumps, the lines (8 m) are already connected to the heat pump. Feed the cables through the cable duct (②) to the switch box. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 13 (⑥) and screw them into the strain reliefs. 10. Close the electrical switch box by re-attaching the side cover. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 14: Installing The Control Panel

    ► Keep a system log for hot water heating systems in which relevant planning data is entered (VDI 2035). Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 15: Flush And Fill The Heating And Domestic Hot Water Charging Circuit

    3-way switching valve. Flush heating circuit thoroughly, until no more air is discharged. Position the valve motor (③) on the 3-way switch- ing valve (④). Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 16: Flushing, Filling And Venting The Domestic Hot Water Tank

    Perform a pressure test and check for leaks. approx. 2 mm. Insulate external piping on site. 12. Close the vent valve (①) on the 3-way switching Insulate all connections, fittings and pipes. valve. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 17: Overflow Valve

    The measuring ranges are set in the heating and heat pump controller. Measured values can be read out on the control panel display.  Operating manual of of the heating and heat pump controller Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 18: Faults

    ► If the reset button (①) has tripped, press it again using a small screwdriver (③). ► If the safety temperature limiter trips again, con- tact the local partner of the manufacturer or the factory’s customer service. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 19: Technical Data / Scope Of Supply

    • yes – no • | • | – • | • | – *) compressor only, **) note local regulations 813320b 813326a Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 20: Hsdv

    • yes – no • | • | – • | • | – *) compressor only, **) note local regulations 813324a 813327b Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 21: Free Pressing

    ∆pmax ∆pmax Maximum free pressing Maximum free pressing Legende: Legende: “” Volumenstrom Heizwasser in m “” Volumenstrom Heizwasser in m ∆pmax maximale freie Pressung ∆pmax maximale freie Pressung Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 22: Dimensioned Drawings

    Domestic hot water Domestic hot water R 1ʺ external thread R 1ʺ external thread Circulation pump Circulation pump R 3/ 4 ʺ external thread R 3/ 4 ʺ external thread 10 10 Cold water Cold water R 1ʺ external thread R 1ʺ external thread 11 11 Penetrations for electric/sensor cables Penetrations for electric/sensor cables Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 23: Hs(D)V 12.1M3

    Cold water Cold water R 1ʺ external thread R 1ʺ external thread 11 11 Penetrations for electric/sensor cables Penetrations for electric/sensor cables 12 12 Adjusting foot M12 (3x) variable height, additional 15-30mm Adjusting foot M12 (3x) variable height, additional 15-30mm Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 24: Installation Plans

    Alle Maße in mm. Pos. Pos. Name Name OKF Oberkante Fertigfussboden Freiraum für Servicezwecke FS FS Free space for service purposes Free space for service purposes OKF Top edge of finished floor Top edge of finished floor Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 25: Hs(D)V 12.1M3

    OKF Oberkante Fertigfußboden Pos. Pos. Name Name Freiraum für Servicezwecke FS FS Free space for service purposes Free space for service purposes OKF Top edge of finished floor Top edge of finished floor Technische Änderungen vorbehalten. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 26: Terminal Diagrams

    3G1,5mm² Alternative OUT8 NTC2 2x0,75mm² GND2 NTC3 GND3 NTC4 2x0,75mm² GND4 TRLext NTC5 2x0,75mm² GND5 NTC6 GND6 NTC8 GND8 NTC9 GND9 2x0,75mm² Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 27 HSV… Terminal diagram 2/2 UK 831218a Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 28: Hsdv

    3G1,5mm² Alternative OUT8 NTC2 2x0,75mm² GND2 NTC3 GND3 NTC4 2x0,75mm² GND4 TRLext NTC5 2x0,75mm² GND5 NTC6 GND6 NTC8 GND8 NTC9 GND9 2x0,75mm² Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 29 HSDV… Terminal diagram 2/2 UK 817446a Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 30: Terminal Diagram, Mains Connection

    Terminal diagram, mains connection heat pump 1~230V HS(D)V 9M1/3 + electric heating element 3~400V HS(D)V 12.1M3 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 31: Electric Heating Element 1~230V

    HS(D)V 9M1/3 Terminal diagram, mains connection heat pump 1~230V + electric heating element 1~230V Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 32: Terminal Diagram, Mains Connection

    Terminal diagram, mains connection heat pump 3~400V HS(D)V 12.1M3 + electric heating element 3~400V Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 33: Hsv

    HSV… Circuit diagram 1/4 /1.5 Direct connection /2.0 Control cabinet /3.7 /3.8 Direct connection Control cabinet +MR1 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 34 X10_L_3 / 2.6 +MR1 OUT1 X10_L_3 / 2.4 X10_N1_3 / 2.2 X10_PE1_1 GNYE / 2.0 AIN1 AGND1 AOUT1 OUT7 X10_N1_1 / 2.2 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 35 HSV… Circuit diagram 3/4 +MR1 NTC3 GND3 NTC6 GND6 NTC8 GND8 NTC9 GND9 X10_PE2_3 / 2.1 Control cabinet Control cabinet Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 36: Circuit Diagrams

    Circuit diagram 4/4 HSV… UK 817472a Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 37: Hsdv

    /1.5 Direct connection /2.0 Control cabinet /3.7 /3.8 Direct connection Control cabinet +MR1 X10_L_4 / 2.4 X10_N5_3 / 2.4 X10_PE2_3 / 2.0 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 38 X10_L_3 / 2.6 +MR1 OUT1 X10_L_3 / 2.4 X10_N1_3 / 2.2 X10_PE1_1 GNYE / 2.0 AIN1 AGND1 AOUT1 OUT7 X10_N1_1 / 2.2 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 39 HSDV… Circuit diagram 3/4 +MR1 NTC3 GND3 NTC6 GND6 NTC8 GND8 NTC9 GND9 Control cabinet Control cabinet Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 40 Circuit diagram 4/4 HSDV… UK 817476a Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 41 Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 42 Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 43 Subject to technical amendments without prior notice | 83059300iUK | ait-deutschland GmbH...
  • Page 44 GmbH Industriestraße 3 D-95359 Kasendorf www.ait-deutschland.eu...

This manual is also suitable for:

Hsdv seriesHsv 9m1/3Hsv 12.1m3Hsdv 9m1/3Hsdv 12.1m3

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