Shindaiwa 1 Series Operator's Manual
  1. Manuals
  2. Brands
  3. Shindaiwa Manuals
  4. Portable Generator
  5. 1 Series
  6. Operator's manual
Shindaiwa 1 Series Operator's Manual

Shindaiwa 1 Series Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OPERATOR'S MANUAL
165/UK
Series 1
Original Instructions
CAUTION: Do not operate the Welder-Generator, or any other appliance, before you
have read and understood the instructions for use.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 1 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Shindaiwa 1 Series

Summary of Contents for Shindaiwa 1 Series

  • Page 1 OPERATOR’S MANUAL 165/UK Series 1 Original Instructions CAUTION: Do not operate the Welder-Generator, or any other appliance, before you have read and understood the instructions for use.

  • Page 3: Table Of Contents

    7-3. Connection – Welding Cable 7-4. Duty Cycle 7-5. Welding 8. Generator Operation 8-1. Operation 8-2. Output Limitation 9. Simultaneous Use of Welding and Generating 10. Checking and Maintenance 11. Long-term Storage 12. Troubleshooting 13. Wiring Diagram for Shindaiwa 165/UK...

  • Page 4: Introduction

    Introduction Thank you for purchasing a Shindaiwa Sound Proof Petrol Engine Welder-Generator. This user manual has been created to ensure the safe operation of this equipment. Therefore, the manufacturer of this equipment strongly recommends that the user follow the instructions herein, to avoid unnecessary accidents and repairs.

  • Page 5: Ec Declaration Of Conformity

    WOLVERHAMPTON Document ref. No. April 2010 2960/1050467 The technical documentation for the machinery is available from: Shindaiwa Limited, 6 The Dell, Enterprise Drive, Four Ashes, Wolverhampton, WV10 7DF Shindaiwa Limited 165/UK - 2 - Four Ashes, Wolverhampton, UK Series 1...

  • Page 6: Safety Guidelines

    Do not use the equipment or charge the battery when the battery fluid level is below the lower level marker if applicable. The battery may emit some combustible gas. Keep it away from fire and sparks. Shindaiwa Limited 165/UK - 3 -...
  • Page 7 Do not move the equipment during operation. When performing equipment checks and maintenance, always stop the engine. Do not operate the equipment, if the equipment is faulty or if there are missing parts. Shindaiwa Limited 165/UK - 4 - Four Ashes, Wolverhampton, UK...
  • Page 8 ⑤ High Voltage (No.19402-00139)/S7 ① ④ ③ ⑤ ② S7 Electric Shock S3 Injuries S5 Burns Shindaiwa Limited 165/UK - 5 - Four Ashes, Wolverhampton, UK Series 1 T: +44 (0) 1902 791855 OOM-165UK F: +44 (0) 1902 791933 001-05-2010...

  • Page 9: Specifications

    L x W x H (mm) 706 x 494 x 625 Dry Weight (kg) GENERATING SET ISO 8528-8/G2 EMC Group 2 Class A Shindaiwa Limited 165/UK - 6 - Four Ashes, Wolverhampton, UK Series 1 T: +44 (0) 1902 791855...

  • Page 10: Use

    Consult with hospital or medical equipment companies before using this equipment on medical apparatus. It is recommended you follow this instruction manual strictly, to avoid unnecessary accidents, repairs and damage. Shindaiwa Limited 165/UK - 7 - Four Ashes, Wolverhampton, UK...

  • Page 11: Parts

    ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Shindaiwa Limited 165/UK - 8 - Four Ashes, Wolverhampton, UK Series 1 T: +44 (0) 1902 791855 OOM-165UK F: +44 (0) 1902 791933 001-05-2010...
  • Page 12 27. Wheel Stopper 28. Side Door ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Shindaiwa Limited 165/UK - 9 - Four Ashes, Wolverhampton, UK Series 1 T: +44 (0) 1902 791855 OOM-165UK F: +44 (0) 1902 791933 001-05-2010...

  • Page 13: Equipment

    Checking Engine Oil (P15). <Caution> The engine oil sensor cannot detect degradation of engine oil. Please check the engine oil periodically, and change if required. Refer to Change Engine Oil (P27). Shindaiwa Limited 165/UK - 10 - Four Ashes, Wolverhampton, UK...

  • Page 14: Overload/Overheat Protection Devices

    AC output. [High] mode will always turn the engine to high rpm. <Caution> Always select [High] mode while utilising high load equipment to ensure constant output. Shindaiwa Limited 165/UK - 11 - Four Ashes, Wolverhampton, UK...

  • Page 15: Earth Leakage Circuit Breaker And Grounding

    The Outer Casing of the load GROUNDING TERMINAL <Caution> GROUNDING ROD In the event you cannot ground the generator to the earth, consult with a qualified electrician or Shindaiwa Ltd. OUTER CASING GROUNDING TERMINAL Shindaiwa Limited 165/UK - 12 - Four Ashes, Wolverhampton, UK...

  • Page 16: Wheel Brake

    In the event you cannot complete all 6 steps in the above procedure, the ELCB is faulty. Consult with a qualified electrician or Shindaiwa Ltd. ⑦ Be sure to set the AC output switch position to [OFF] before starting the engine.

  • Page 17: Operation

    UPPER LEVEL FRONT DOOR LOWER LEVEL OIL GAUGE FUEL LEVER OIL GAUGE OIL DRAIN PLUG Shindaiwa Limited 165/UK - 14 - Four Ashes, Wolverhampton, UK Series 1 T: +44 (0) 1902 791855 OOM-165UK F: +44 (0) 1902 791933...
  • Page 18 ［ ［ ［ ［ OPEN］ ］ ］ ］ LEVEL MARK FUEL LEVER ［ ［ ［ ［ CLOSE］ ］ ］ ］ FUEL STRAINER NET Shindaiwa Limited 165/UK - 15 - Four Ashes, Wolverhampton, UK Series 1 T: +44 (0) 1902 791855...
  • Page 19 <Caution> Check and measure the voltage between terminals. If it is lower than 12.8V, recharge is necessary BATTERY FIXING PLATE Rubber Band Shindaiwa Limited 165/UK - 16 - Four Ashes, Wolverhampton, UK Series 1 T: +44 (0) 1902 791855 OOM-165UK...
  • Page 20 ③ Make sure that the battery cables are securely tightened to the terminal. Retighten the clamps if LOWER UPPER LEVEL LEVEL necessary. Shindaiwa Limited 165/UK - 17 - Four Ashes, Wolverhampton, UK Series 1 T: +44 (0) 1902 791855 OOM-165UK...

  • Page 21: Starting

    Do not keep the starter motor ON for more than 5 seconds. When restarting, wait for 30 seconds or more. ⑤ When the engine starts, release the starter switch key immediately. Shindaiwa Limited 165/UK - 18 - Four Ashes, Wolverhampton, UK...

  • Page 22: Stopping

    ③ Keep the engine idling for approximately 3 minutes to cool. ④ Turn the starter switch to STOP. ⑤ After the engine stops, open the front door and turn the fuel lever to CLOSE. Shindaiwa Limited 165/UK - 19 -...

  • Page 23: Welding Operation

    Before connecting or disconnecting a welding cable from welding output terminals, stop the engine, and remove the engine key. The person performing this task must always keep the key. Shindaiwa Limited 165/UK - 20 - Four Ashes, Wolverhampton, UK...

  • Page 24: Duty Cycle

    <Caution> The equipment may become damaged due to overheating, if continuous welding periods exceed 5 minutes or if break period is reduced. This machine produces drooping characteristics to EN60974-1. Shindaiwa Limited 165/UK - 21 - Four Ashes, Wolverhampton, UK Series 1...

  • Page 25: Welding

    Be sure to check the preset welding mode lamp turns on. Rotate the current dial to the desired preset welding current as indicated on the display. ③ After striking welding arcs, the display indicates actual welding current and the actual welding lamp illuminates. Shindaiwa Limited 165/UK - 22 - Four Ashes, Wolverhampton, UK...

  • Page 26: Generator Operation

    - elevated working positions or platforms. Caution: Damage to the equipment or other property Consult with Shindaiwa Ltd or an authorised distributor when utilising this equipment on devices with microcomputer control or ultra-precision items, which are very sensitive to voltage fluctuation.

  • Page 27: Operation

    The start load may require more power than the rated power. Consult with a qualified electrician. When using both sockets, start the load one by one and not simultaneously. Be sure not to exceed the rated current. Shindaiwa Limited 165/UK - 24 - Four Ashes, Wolverhampton, UK...

  • Page 28: Simultaneous Use Of Welding And Generating

    When checking the equipment, always stop the engine and wait until the engine cools down. To optimise the use of this equipment, we recommend periodical checks and maintenance as per the following maintenance matrix. Shindaiwa Limited 165/UK - 25 - Four Ashes, Wolverhampton, UK...
  • Page 29 ⑤ Reinstall the oil gauge hand tight. UPPER LEVEL FRONT DOOR LOWER LEVEL OIL GAUGE FUEL LEVER OIL GAUGE OIL DRAIN PLUG Shindaiwa Limited 165/UK - 26 - Four Ashes, Wolverhampton, UK Series 1 T: +44 (0) 1902 791855 OOM-165UK...
  • Page 30 CLEANER RECOIL KNOB COVER SIDE DOOR CLEANER URETHANE PART COVER Shindaiwa Limited 165/UK - 27 - Four Ashes, Wolverhampton, UK Series 1 T: +44 (0) 1902 791855 OOM-165UK F: +44 (0) 1902 791933 001-05-2010...
  • Page 31 ① Loosen the bolt and remove the exhaust wire mesh and holder. ② Clean off the carbon deposits from the exhaust’s wire mesh using a wire brush. EXHAUST WIRE MESH HOLDER Shindaiwa Limited 165/UK - 28 - Four Ashes, Wolverhampton, UK...

  • Page 32: Long-Term Storage

    ⑭ Clean all the parts, cover and store in a clean and dry place. <Caution> Store the battery in a well ventilated area away from risk of naked flames. Recharge the battery once a month. Shindaiwa Limited 165/UK - 29 - Four Ashes, Wolverhampton, UK...

  • Page 33: Troubleshooting

    Temperatures around muffler and exhaust can get extremely high. Wait until the engine cools down, before performing any checks. Follow the guidelines below, when performing any troubleshooting. If you cannot resolve the problems by this method, contact Shindaiwa Ltd. Symptoms Presumed Cause...

  • Page 34: Wiring Diagram For Shindaiwa 165/Uk

    13. Wiring Diagram for Shindaiwa 165/UK Shindaiwa Limited 165/UK - 31 - Four Ashes, Wolverhampton, UK Series 1 T: +44 (0) 1902 791855 OOM-165UK F: +44 (0) 1902 791933 001-05-2010...
  • Page 35 SHINDAIWA LIMITED 6 THE DELL, ENTERPRISE DRIVE, FOUR ASHES WOLVERHAMPTON WV10 7DF © 2010 SHINDAIWA LTD PRINTED IN UK...

This manual is also suitable for:

165/uk

Table of Contents