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Operator's Manual
Prism SUSPEND 4000
®
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10628-A
| Issue D ate Mar - 22
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
13249, 13250, 13251,
13252
Need Help? Call 1.888.935.3877
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no later than the following business day.
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Summary of Contents for Lincoln Electric Prism SUSPEND 4000
- Page 1 Operator’s Manual Prism SUSPEND 4000 ® For use with machines having Code Numbers: 13249, 13250, 13251, 13252 Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation: www.lincolnelectric.com/locator 8:00 AM to 6:00 PM (ET) Mon.
- Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
- Page 3 P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2. A Free copy of “Arc Welding Safety” booklet E205 2.a. Electric current owing through any conductor is available from the Lincoln Electric Company, 22801 causes localized Electric and Magnetic Fields (EMF). St. Clair Avenue, Cleveland, Ohio 44117-1199.
- Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
- Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
- Page 6 SAFETY PRISM® SUSPEND 4000 As a rule of thumb, for many mild steel electrode, if the air is Your work area has adequate ventilation when there is enough visibly clear and you are comfortable, then the ventilation is ventilation and/or exhaust to control worker exposure to generally adequate for your work.
- Page 7 TLV and PEL values are as of October 2013. Always check Safety and 313 of the Emergency Planning and Community Right- Data Sheet (SDS) with product or on the Lincoln Electric website at to-Know Act of 1986 and of 40CFR 370 and 372.
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Page 8: Table Of Contents
PRISM® SUSPEND 4000 TABLE OF CONTENTS INSTALLATION .............................SECTION A TECHNICAL SPECIFICATIONS .............................A-1 GENERAL DESCRIPTION.............................A-2 THE INTENDED PURPOSE............................A-2 TRANSPORT AND ERECTION ............................A-2 SELECT SUITABLE LOCATION.............................A-2 ENVIRONMENTAL AREA .............................A-2 SYSTEM LAYOUTS ..............................A-3 INSTALLATION OF PRISM® SUSPEND 4000.......................A-4 ELECTRICAL CONNECTIONS.............................A-14 OPERATION ..............................SECTION B USERS ................................B-1 INTENDED USE ................................B-1... -
Page 9: Technical Specifications
TECHNICAL SPECIFICATIONS PRISM® SUSPEND 4000 TECHNICAL SPECIFICATIONS AMBIENT CONDITIONS GENERAL MINIMUM TEMPERATURE -4°F (-20°C) TYPE OF CLEANING Pulse jet MAXIMUM TEMPERATURE 113°F (45°C) DUTY CYCLE 100% MAXIMUM RELATIVE HUMIDITY COMPRESSED AIR PRESSURE 72 - 87 psi (5 - 6 bar) AND QUALITY clean, dry and oil free PRISM®... -
Page 10: General Description
INSTALLATION PRISM® SUSPEND 4000 INSTALLATION WARNING Excluded Uses! GENERAL DESCRIPTION • Welding fumes containing oil • Aluminum dust The Prism® Suspend 4000 is an ambient zero footprint fan/ ltration unit designed to hang from the roof or mount to a •... -
Page 11: System Layouts
The units are designed to be hung from roof structures or walls and do not require floor space. Since each workspace is unique, Lincoln Electric works with each customer to determine the most effective layout for their application. Considerations include: •... -
Page 12: Installation Of Prism® Suspend 4000
PRISM® SUSPEND 4000 INSTALLATION Step 2 – Connect Fan Motor Cable INSTALLATION OF PRISM® SUSPEND 4000 FIGURE A.2 TOOLS NEEDED 1. Determine power cable 2. Route power into fan motor length that will reach from through this cord grip. • 5/16" Nutdriver fan motor (at pre-determined installation location) to power •... - Page 13 INSTALLATION PRISM® SUSPEND 4000 Step 4 – Prepare the Hopper for Assembly FIGURE A.4 1. Apply strip foam gasket (supplied in dust bin carton) completely around top of hopper ange as shown. Apply strip foam gasket on both sides of bolt holes and overlap in corners.
- Page 14 INSTALLATION PRISM® SUSPEND 4000 Step 6a – HANGING MOUNT ONLY - Install the Suspension Brackets and Threaded Rods FIGURE A.6a 1. Continue to lift unit at height similar to used in the hopper installation step. 4. Determine required lengths of ½- 13 threaded rod (10ft lengths supplied with unit) required for your installation and cut to length.
- Page 15 INSTALLATION PRISM® SUSPEND 4000 Step 6b – WALL MOUNT ONLY - Install the Wall Mount Brackets FIGURE A.6b 1. Continue to lift unit at height similar to used in the hopper installation step. 4. Remove three center 3/8” ange bolts from top rear panel, then install upper bracket by reinstalling the bolts just removed.
- Page 16 INSTALLATION PRISM® SUSPEND 4000 Step 7a – (HANGING MOUNT ONLY) - Hanging Mount To Typical Buildings FIGURE A.7a WARNING! Do not use corner brackets for PRISM® SUSPEND 4000 can be hung from many roof primary mounting support of structures. Typical roof structures include: this unit.
- Page 17 INSTALLATION PRISM® SUSPEND 4000 Step 7b – (WALL MOUNT ONLY) - Hanging Mount To Typical Buildings WARNING! FIGURE A.7b Do not use corner brackets for primary mounting support of this unit. They are only intended for hoisting unit during installation and for secondary or PRISM®...
- Page 18 INSTALLATION PRISM® SUSPEND 4000 Step 8 – Duct To Dust Bin Assembly FIGURE A.8 PRISM® SUSPEND 4000 supplied with 6” ductwork of suf cient length for most installations where the dust bin rests on the oor. The dust bin can also be placed on a shelf above the oor.
- Page 19 PRISM® SUSPEND 4000 INSTALLATION Step 9 – Compressed Air Connection FIGURE A.9 1. Mount the compressed air regulator in an appropriate location within reach of the tubing connected to the unit’s rear compressed air fitting. Connect the 12mm tubing to the regulator’s outlet fitting and the 1/4" tubing to the regulator's sensor fitting.
- Page 20 INSTALLATION PRISM® SUSPEND 4000 FIGURE A.10c Step 10 - Install Filters (See section D for filter replacement instructions) into unit as shown, WARNING making sure they are pushed Before opening door, unit must be off and the power against rear switch on the side of the control panel turned to the off of unit.
- Page 21 INSTALLATION PRISM® SUSPEND 4000 Step 12 – Remote Control Panel Installation FIGURE A.12 Connect 12 Conductor Connect 1/4" tube from Cable here (per system Connect Power air regulator here connection diagram) Cord here 1. Mount remote control panel at eye level and within 21ft of the top of the unit after it is installed.
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Page 22: Electrical Connections
INSTALLATION PRISM® SUSPEND 4000 ELECTRICAL CONNECTIONS Make all electrical connections compatible to your local city / state code. WARNING ELECTRIC SHOCK can kill. this installation. • Turn the input power OFF and unplug the machine from the receptacle before working on this equipment. •... -
Page 23: Operation
The PID setting to maintain the required pressure and therefore sibility of skilled engineers. air ow is set during installation of the unit. For changes to this setting contact Lincoln Electric Service. WARNING Worker exposure level should be checked upon... -
Page 24: Control
OPERATION PRISM® SUSPEND 4000 CONTROL FIGURE B.1 Functions A. POWER / FILTER CLEANING Light (white): indicates the unit has power, is online, and available for operation. Blinking light indicates that filter cleaning is in progress. B. ALARM Light (red): indicates one of four potential issues with the unit. -
Page 25: Software Functions (Fan, Filter Cleaning, Alarms, Auto Schedule
OPERATION PRISM® SUSPEND 4000 seconds off). Early alert to order filters is indicated SOFTWARE FUNCTIONS when ashing light shuts off within 2 minutes of unit The Prism® Suspend 4000 is controlled by a PLC with the restart after filter cleaning. When flashing light following software functions: remains constant, filter change is required to maintain normal unit operating performance. -
Page 26: Plc Navigation
Default values enable basic unit operation. Each value should be given consideration for optimized operation, and can be adjusted with continued use and experience using the equipment. Consult Lincoln Electric Field Service to shorten the learning curve. ADJUSTING PARAMETERS A) The following parameters can be adjusted from the main standby screen (with fan off) 1. -
Page 27: Accessories
ACCESSORIES PRISM® SUSPEND 4000 ACCESSORIES REPLACEMENT FILTER OPTIONS · KP4519-1 spun bond polyester filter cartridge · KP4519-2 (Standard) MERV 16 high efficiency nano fiber filter cartridge · KP4519-3 MERV 16 high ef ciency thermal bonded PTFE membrane lter cartridge · KP4519-4 MERV 11 spun bond polyester lter cartridge with oil resistant technology... -
Page 28: Maintenance
(PPE) such as gloves, respirators and instructions, contact your local Lincoln Electric repre- protective clothing to protect against sentative for service options or contact Lincoln Electric overexposure to particulate. It is Customer Service. recommended that a vacuum cleaner or wet methods be used to clean up any loose particulate that is present in ELECTRIC SHOCK can kill. -
Page 29: Periodic Maintenance
MAINTENANCE MAINTENANCE SCHEDULE PERIODIC MAINTENANCE The product has been designed to function without problems for NOTE: * REQUIRES Lincoln Electric factory authorized service many hours with minimal maintenance. In order to ensure this, technician. AS NEEDED some simple regular maintenance and cleaning activities are •... -
Page 30: Replacing Filter Cartridges Or Emptying Dustbins
PRISM® SUSPEND 4000 MAINTENANCE During maintenance, appropriate personal protective equipment • Check fan motor blades for encrusted particles and • clean if necessary. should be worn. We recommend half-face breathing masks to DIN EN 141/143, protection class P3. • Inspect and clean control panel with a non-aggressive detergent. -
Page 31: Replacing Filter Cartridges
PRISM® SUSPEND 4000 MAINTENANCE REPLACING FILTER CARTRIDGES WARNING FIGURE D.3 Before opening door, unit must be off and the power switch on the side of the control panel turned to the off position. PREPARATION FOR FILTER REMOVAL 1. Verify power has been switched off at the control panel. 2. -
Page 32: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid ELECTRICAL SHOCK, please observe all safety notes and precautions detailed throughout this manual. - Page 33 Cleaning valve fails to open. 1. The pulsation cycle may be faulty. 1. Verify that the pulsation cycle is OK, that it's within the parameters recommended by Lincoln Electric. 2. Possible dirt in the housing of the valve. 2. Clean the housing of the valve.
- Page 34 PRISM® SUSPEND 4000 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION FUNCTION PROBLEMS 1. Clean or replace side inlet pre-filters 1. Side inlet pre-filters clogged. Filter replacement alarm does not function.
- Page 35 PRISM® SUSPEND 4000 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION FUNCTION PROBLEMS Poor suction. 1. Inlet dampers are partially or fully 1.Test intake dampers as detailed in the electrical section. closed.
- Page 36 PRISM® SUSPEND 4000 DIAGRAMS...
- Page 37 PRISM® SUSPEND 4000 DIAGRAMS...
- Page 38 PRISM® SUSPEND 4000 DIAGRAMS...
- Page 39 PRISM® SUSPEND 4000 DIAGRAMS...
- Page 40 PRISM® SUSPEND 4000 DIAGRAMS...
- Page 41 PRISM® SUSPEND 4000 DIAGRAMS...
- Page 42 WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
- Page 43 WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
- Page 44 TLV limits. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular...
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