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SYSFORM CP375B Operation Manual

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CP375B Auto Creaser
Operation Manual
Revision: 21/01/22

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Summary of Contents for SYSFORM CP375B

  • Page 1 CP375B Auto Creaser Operation Manual Revision: 21/01/22...

  • Page 3: Table Of Contents

    Index 1. Safety Rules …………………………………………………………………………………………………...……………… 2. Specifications …………………………………………………………………….……………..…………………………… 3. Installation.. ……………………………………………………………………………….…………………………………... 4. Accessories ……………………………………………………………………………………………………………………. 5. Key Components …………………………………………………………………….…………………………………. 6. Start-up ….............…………………………………..………..………..……………. 7. Paper size settings.. …..…………………………………….….…………….…………………..…..…… 8. Edit Crease Data …....………………………………………………………….……………………..……… 8.1 Manual Input …..………………………………………………………………...………..…………………..… 8.1.1Open a defined job ….…………………...………………………………..……..…………….……… 8.2 Cover Crease ……………………………………..………..………………………….…..……..………..

  • Page 4: Safety Rules

    1. Safety Rules The machine has many safety features which make it a safe to operate. Regardless of your experience, safety instructions must be read carefully, completely understood, and applied to your daily work habits. If you do not understand or are confused by certain safety instructions presented in this manual, discuss them with your supervisor.
  • Page 5 equipment, power must be shut off to adjustments while it is running. all circuits before any work is attempted. Individual switches must be opened and the equipment circuits tested to make sure there is no power. 7. Be sure all operators are aware of all 7.

  • Page 6: Specifications

    2. Specifications Specification Description Feeder system Auto Upper Suction Feeder capacity 3.94” / 100mm Minimum size 1.77” x 3.54” / 45X90mm Maximum size 14.57” x 39.37” / 370X1000mm Paper stocks 70-450gsm Minimum crease distance 0.04” / 1mm Minimum crease from lead margin 0.04”...

  • Page 7: Installation

    3. Installation 3.1 Install the touchpad. Step 1: Remove 2 thumb screws. Step 2: Use 4 screws to fix the touchpad base on the rear cover of the machine. Step 3: Plug the cable to the touchpad. Step 4: Put 2 thumb screws back and screw up. 3.2 Use 3 screws to fix the extension table to the loading table.
  • Page 8 3.3 Install the stacker. Step 1: Insert 2 hooks of the stacker into 2 holes. Step 2: Choose a proper angle then insert the supporting bar. 3.4 Extension stacker, Side lays & End stop. Side lay End stop Use 3 screws to fix the extension stacker to the stacker. The extension stacker, the side lays and the end stop should be adjusted according to the ejecting situation.
  • Page 9 The side guides should be on proper position to hold the paper stack. The paper press is used to hold the paper on the top to avoid feeding failure as the top paper is flowing up by the blow flow. To get a smooth feeding, the blow flow, separator gap and stack height should be adjusted in cooperation.

  • Page 10: Accessories

    4. Accessories 4.1 Tools. 4.2 Pad for perforating blade. 4.3 Separator Plate.
  • Page 11 4.4 Spring for elevator. 4.5 Operation Manual.

  • Page 12: Key Components

    5. Key Components Power Touch Switch Suction Feeder Safety Cover Side lay Extension Table Stop Blade Gate Output Tray Cabinet Main Power Switch Power Inlet Table Reset Button  Notice: Press the table reset button to seset the table when the screen is showing lift motor error referring to the above item 13.10.

  • Page 13: Start-Up

    6. Start-up 6.1 While Machine is Off 6.1.1 Switch main power clockwise to on ”I”. 6.1.3 Main screen is showing. 7. Paper size settings 7.1 It helps the system to calculate the working parameter. Make sure the paper size is set properly before editing crease data or processing another size paper.

  • Page 14: Edit Crease Data

    8. Edit crease data...

  • Page 15: Manual Input

    8.1. Manual input: Press then press to choose the job No.. Tip on the blank box then enter the crease position from the keypad. The measurement is from the feeding edge to the creasing position. Press to set the whole job data into memory. 32 position data can be processed in one pass once.

  • Page 16: Cover Crease

    8.2. Cover crease: Press then tip on the blank box then enter the figures referring to the below illustration. After finishing settings then press to transfer the settings to crease data. Press to choose the job No..Press to set the whole job data into memory.

  • Page 17: Standard Folding

    After finishing settings then press to transfer the settings to crease data. Press to choose the job No..Press to set the whole job data into memory. 8.4. Standard folding: Press then choose one standard folding type.
  • Page 18 Six standard folding types are available as shown below. No. 1: Single fold, No. 2: Double fold No.3: Letter fold No.4: Accordion fold No.5: Brochure fold No. 6: Irregular accordion fold After choosing one standard folding type, press to transfer the settings to crease data.

  • Page 19: Partial Blade

    8.5. Partial blade: Press to get into the partial blade setting interface. press to choose the job No.. There are 4 job memories available. Press to choose the partial blade port. Tip on the blank box then enter the partial position from the keypad. The measurement is from the start position to the end position in feeding direction.

  • Page 20: Run A Job

    9. Run a Job 9.1 Press to get into the running job interface. 9.2 Tip on the Job No. figure. The keypad will pop up. Enter the job no. from the keypad then press to active the job. 9.3 Tip on the target QTY box. Enter the desired processing quantity of sheets then...
  • Page 21 press . If target QTY is set 0, the machine will feed sheets continuously. 9.4 Press to choose the running speed. 5 ranges are available. One click is one degree circularly. is showing blowing fan status. Press the icon to switch on/off the blowing fan according to the requirement.

  • Page 22: Settings

    10. Settings 10.1 Press then enter the password: 9966 to get into the settings interface. 10.2 User mode: Press to choose the metric or inch unit. Press to choose English or Chinese language. Press to set back light. The range of the backlight setting is from 0 to 100.
  • Page 23 10.3 Press to get into the measurement calibration. Press then pass one A3 paper. Measure the two position and enter the actual measurement in the related boxes. Press to set into the memory. Press again will end the current running. 10.4 Maintenance mode: in this mode, the sensor can be checked their status and the motors can be tested.
  • Page 24 10.5 System settings: these settings are factory parameter setting. Usually users do not need to care about these settings.

  • Page 25: Adjustment

    11. Adjustment 11.1 Separator Gap 11.1.1 Turn the knob to correct double feed or feed failure. Turn clockwise to make the separator gap small and turn counter-clockwise to make it large. 11.2 Blow Flow 11.2.1 Turn the knob so that the air gate change. Depend on paper type and feeding situation to adjust blow flow.
  • Page 26 11.4 Creasing skew 11.4.1 Turn the knob to adjust the feeding angle as shown in the illustration so that the crease or perforation skew is be corrected. 11.5 Creasing Depth 11.5.1 Creasing depth is important to crease quality. It depends on the gap between upper die and lower die.
  • Page 27 11.5.2 To adjust the creasing depth, open the top cover and 7 Allen screws on the bar. The 3 screws in the middle of the bar are factory setting. Do not adjust them. The 4screws on both sides for depth adjustment. Depend on paper type and feeding situation to adjust it.

  • Page 28: Cross Knives(Option)

    12. Cross Knives(Optional) 12.1 Rotary Knife There are 3 types of rotary knife Upper Knife Lower Die Slitter/Kiss Cut Perforator Scorer Fixing thumb screw Depth Indicator Depth Adjustment 12.1.1 Install lower dies. Step 1: Adjust the depth of all ejecting rollers to the highest position.
  • Page 29 Step 2: Push the ejecting shaft rightward. Step 3: Use a pliers to remove the circlip then Take the left side of the ejecting shaft take away the bearing. first then the right side. Step 4: Use Allen key 2.0 to install lower dies into the ejecting shaft and arrange them in a proper sequence referring to upper knife.
  • Page 30 12.2 Partial Blade The installation procedure of partial blades is the same as above rotary knives. Make sure the partial blade is plugged to a relevant socket and set it properly in the software before operation.  Warning! Be careful when opening the safety cover. The machine must disconnect with the main power supply before installation job.

  • Page 31: Feeders (Option)

    13. Feeders (Optional) There are 3 types of feeder are available for the machine. Min feeding paper size(width * length): Standard: 140*160mm Middle: 90*90mm Small: 45*90mm...

  • Page 32: Pad & Knife For Perforating Blade

    14. Pad & Knife for Perforating Blade 14.1 Replace pad for the perforating blade Use 2 screwdriver to the screws on both two sides of the blade. Remove the used pad from the lower die and clean out the adhesive glue in the groove.

  • Page 33: Trouble Shooting

    15. Trouble Shooting 15.1 Crease motor error/Jamming the blade 15.1.1 Feed too many papers in one pass. 15.1.2 Set the blade too low. 15.1.3 Run the thicker paper than the blade are set for Solution: 1. Carefully use the scroll buttons to move the rollers and pull the paper out, find the every reason and solve it accordingly.
  • Page 34 rollers ! 15.3 Double Feed 15.3.1 The separator gap is too large. 15.3.2 The blow flow is too strong. Solution: Turn their knobs to get a proper adjustment. 15.4 Bubbling in laminated stock 15.4.1 This occurs if you try to crease laminated paper. The curve of the crease will not adhere to the film Solution: Make a shallower crease or use a better film.
  • Page 35 15.9 Measurement is not accurate Solution: 1. Clean out the upper & lower feeding sensors. 2. Calibrate the measurement in the system according to the above item 10.3. 15.10 Lift motor error 1. The table does not go down Solution: Switch off the machine.
  • Page 36 Solution: Switch off the machine. Press the table reset button and hold then press . Release the table reset button when the table is going up.

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