SYSFORM CP335B Operation Manual
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SYSFORM CP335B Operation Manual

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CP335B Auto Creaser
Operation Manual
Revision :04/20/21

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Summary of Contents for SYSFORM CP335B

  • Page 1 CP335B Auto Creaser Operation Manual Revision :04/20/21...

  • Page 3: Table Of Contents

    Index 1. Safety Rules …………………………………………………………………………………………………...……………… 2. Specifications …………………………………………………………………….……………..…………………………… 3. Installation.. ……………………………………………………………………………….…………………………………... 4. Accessories ……………………………………………………………………………………………………………………. 5. Key Components ……………………………………………………………………….…………………………………. 6. Start-up ….............…………………………………..………..………..……………. 7. Paper size settings.. …..…………………………………….….…………….…………………..…..…… 8. Edit Crease Data …....………………………………………………………….……………………..……… 8.1 Input Size …..……………………………………...………………………………..……..…………………..… 8.1.1Open a defined job ….…………………...………………………………..……..…………….……… 8.2 Cover Crease ……………………………………..………..………………………….…..……..………..

  • Page 4: Safety Rules

    1. Safety Rules The machine has many safety features which make it a safe to operate. Regardless of your experience, safety instructions must be read carefully, completely understood, and applied to your daily work habits. If you do not understand or are confused by certain safety instructions presented in this manual, discuss them with your supervisor.
  • Page 5 equipment, power must be shut off to adjustments while it is running. all circuits before any work is attempted. Individual switches must be opened and the equipment circuits tested to make sure there is no power. 7. Be sure all operators are aware of all 7.

  • Page 6: Specifications

    2. Specifications Specification Description Feeder system Auto Upper Suction Feeder capacity 2.76" (70mm) Minimum size 5.51” x 5.51” (140X140mm) Maximum size 13” x 118.1” (330X3000mm) Paper stocks 50-400gsm Minimum crease distance 0.04” (1mm) Minimum crease from lead margin 0.04” (1mm) Speed (one crease on A4 paper) 5000sheets Accuracy...

  • Page 7: Installation

    3. Installation 3.1 Use 2 screws to fix the touchpad on the machine. 3.2 Use 3 screws to fix the extension table to the table. 3.3 Output tray. Output Tray Hook Output Tray End Stop Side Lay...
  • Page 8 The side lays and the end stop should be adjusted according to the ejecting situation. 3.4 Paper press & guides. Short Paper Press Cylinder Side Guide Long Paper Press Side Guide The side guides should be on proper position to hold the paper stack. The paper press is used to hold the paper on the top to avoid feeding failure as the top paper is flowing up by the blow flow.

  • Page 9: Accessories

    4. Accessories 4.1 Tools. 4.2 Pad for perforating blade. 4.3 Separator Plate. 4.4 Shaft Pin.
  • Page 10 4.4 Spring for elevator. 4.4 Operation Manual.

  • Page 11: Key Components

    5. Key Components Suction Feeder Safety Touch Cover Paper Stop Press Extension Blade Table Side lay Gate Output Cylinder Power Tray Side Guide Switch Table Reset Blade Button Cabinet Locker (Option)  Notice: Press the table reset button to reset the table when the screen is showing lift error referring to the item 13.10 !

  • Page 12: Start-Up

    6. Start-up 6.1 While Machine is Off 6.1.1 Press the main power to on ”I”. 6.1.2 Main screen is showing. 7. Paper size settings 7.1 It helps the system to calculate the working parameter. Make sure the paper size is set properly before editing crease data or processing another size paper.

  • Page 13: Edit Crease Data

    8. Edit crease data...

  • Page 14: Input Size

    8.1. Manual input: Press then press to choose the job No.. Tip on the blank box then enter the crease position from the keypad. The measurement is from the feeding edge to the creasing position. Press to set the whole job data into memory. 32 position data can be processed in one pass once.

  • Page 15: Cover Crease

    8.2. Cover crease: Press then tip on the blank box then enter the figures referring to the below illustration. After finishing settings then press to transfer the settings to crease data. Press to choose the job No..Press to set the whole job data into memory.

  • Page 16: Standard Folding

    After finishing settings then press to transfer the settings to crease data. Press to choose the job No..Press to set the whole job data into memory. 8.4. Standard folding: Press then choose one standard folding type.
  • Page 17 Six standard folding types are available as shown below. No. 1: Single fold, No. 2: Double fold No.3: Letter fold No.4: Accordion fold No.5: Brochure fold No. 6: Irregular accordion fold After choosing one standard folding type, press to transfer the settings to crease data.

  • Page 18: Run A Job

    9. Run a Job 9.1 Press to get into the running job interface. 9.2 Tip on the Job No. figure. The keypad will pop up. Enter the job no. from the keypad then press to active the job. 9.3 Tip on the target QTY box. Enter the desired processing quantity of sheets then press .

  • Page 19: Settings

    9.4 Press to choose the running speed. 2 ranges are available. 1 is low speed and 2 is high speed. is showing blowing fan status. Press the icon to switch on/off the blowing fan according to the requirement. is showing that the machine is in normal creasing mode. If to process thick papers or make perforation job, press the icon to switch the machine to perf./thick mode 9.7 Press...
  • Page 20 10.1 Press then enter the password: 9966 to get into the settings interface. 10.2 User mode: Press to choose the metric or inch unit. Press to choose English or Chinese language. Press to set back light. The range of the backlight setting is from 0 to 100. 10.3 Press to get into the measurement calibration.
  • Page 21 Press then pass one A3 paper. Measure the two position and enter the actual measurement in the related boxes. Press to set into the memory. Press again will end the current running. 10.4 Maintenance mode: in this mode, the sensor can be checked their status and the motors can be tested.

  • Page 22: Adjustment

    11. Adjustment 11.1 Separator Gap 11.1.1 Turn the knob to correct double feed or feed failure. Turn clockwise to make the separator gap small and turn counter-clockwise to make it large. 11.2 Blow Flow 11.2.1 Turn the knob so that the air gate change. Depend on paper type and feeding situation to adjust blow flow.
  • Page 23 11.4 Creasing skew 11.4.1 Turn the knob to adjust the feeding angle as shown in the illustration so that the crease or perforation skew is be corrected. 11.5 Creasing Depth 11.5.1 Creasing depth is important to crease quality. It depends on the gap between upper die and lower die.

  • Page 24: Rotary Knives(Option)

    deeper crease and turn counter-clockwise to get a shallower crease. 4 Creasing depth adjusting screws 12. Rotary Knives (Optional) There are 3 types of rotary knife. Slitter Scorer Perforator 12.1 Loosen the grub screws in the lower roller using Allen key 2.0, stagger it away from the upper rubber roller.
  • Page 25 12.3 Install the both lower dies then tighten them. 12.4 Install the upper knives to the upper roller one by one like the lower dies with M3*6 screws. 12.5 Move the upper and lower rollers to make the upper knife and the lower die touch each other.

  • Page 26: Trouble Shooting

    13. TROUBLE SHOOTING 13.1 Crease motor error/Jamming the blade 13.1.1 Feed too many papers in one pass. 13.1.2 Set the blade too low. 13.1.3 Run the thicker paper than the blade are set for Solution: 1. Carefully use the scroll buttons to move the rollers and pull the paper out, find the every reason and solve it accordingly.
  • Page 27 rollers ! 13.3 Double Feed 13.3.1 The separator gap is too large. 13.3.2 The blow flow is too strong. Solution: Turn their knobs to get a proper adjustment. 13.4 Bubbling in laminated stock 13.4.1 This occurs if you try to crease laminated paper. The curve of the crease will not adhere to the film solution: Make a shallower crease or use a better film.
  • Page 28 13.9 Measurement is not accurate Solution: 1. Clean out the upper & lower feeding sensors. 2. Calibrate the measurement in the system according the above item 10.3. 13.10 Lift motor error 1.The table does not go down Solution: Switch off the machine. Press the table reset button and hold then switch on the machine.

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