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- Page 1 U S E R G U I D E UGC062-1016 Non-Reversing Bulk Pump Assembly Model VRU – Vacuum Railcar Unloading Corporate Office: 724.584.5500 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861...
- Page 2 Serial Number(s): Model Number(s): DISCLAIMER: Conair shall not be liable for errors contained in this User Guide or for incidental, consequential damages in connection with the furnishing, performance or use of this information. Conair makes no warranty of any kind with regard to this information, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.
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Page 3: Table Of Contents
Ta b le of C onte nt s 1 - 1 I n t r o d u c t i o n Purpose of the User Guide ................1-2 How the Guide is Organized................1-2 Your Responsibility as a User ................1-2 ATTENTION: Read This So No One Gets Hurt ............ - Page 4 Ta b l e o f Co n t e n t s...
- Page 5 S E C T I O N I ntrod uc t i on Pur p ose of t h e U s e r G u id e ........1- 2 H o w th e G u id e is O r g a n iz e d ........1- 2 You r R esp on s i b il it y a s a Us e r ....
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Page 6: I N T R O D U C Ti O N
Pu rp ose of th e U se r Guide This user guide describes the Conair Non-reversing Bulk Pump system and explains step- by-step how to install, operate, maintain and repair this equipment. Before installing this product, please take a few moments to read the user guide and re- view the diagrams and safety information in the instruction packet. - Page 7 ATT EN TION: Re ad T h i s S o N o On e Ge t s Hu rt We design equipment with the user’s safety in mind. You can avoid the potential hazards identified on this machine by following the procedures outlined below and elsewhere in the User Guide.
- Page 8 I n t r o d u c ti o n...
- Page 9 S E C T I O N Des crip t io n W h a t is th e N o n - Re v e r s i ng B u l k P u m p As se mbl y? ..2- 2 H o w It Wor k s .
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Page 10: What Is The Non-Reversing Bulk Pump Assembly
Specification Notes Throughput with PET 53lb/ft at 100 ft. 9000 14000 20000 * In pounds per hour, rates are approximate. Contact a Conair Representative for guaranteed rates for your application. at 500 ft. 4000 6000 9500 Specifications may change without notice. Consult with a Conair representative for Material / air line size the most current information. -
Page 11: I Nst A Llati On
S E C T I O N I nst a llati on U np ac king t h e B o x es ..........3- 2 C ont r ol In s t a ll a t io n . -
Page 12: Unpacking The Boxes
Un pac k ing th e B oxe s Upon receiving the shipment, always perform a thorough inspection of the contents and compare it the enclosed packing list. Make sure all parts listed are present and that no vis- ible damage exists. Inspect all of the equipment in the presence of the freight carrier’s representative for dam- age during shipment. -
Page 13: Installing The Non-Reversing Bulk Pump Assembly
I ns tallin g t h e No n- Reve rsi n g Bu lk Pu m p As se mb ly Mount pump on a level surface and make sure that the vibration damping pads, which are shipped with the pump, are installed under the feet. This will help the pump from moving. Run power wires from the starter output on the motor using appropriate wire sizes. - Page 14 I n s ta l l a t i o n...
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Page 15: O Peratio N
S E C T I O N O peratio n S t a rt in g O p e r a t i on ..........4- 2 S t o p p ing O pe r a ti o n .. -
Page 16: Starting Operation
Starting Ope ra ti on Turn on the main disconnect and then turn the selector switch to bin number to be filled. Turn power switch on. The pump will start and will load material into the vacuum receiver until the bindicator in the receiver is satisfied. -
Page 17: Stopping Operation
S top pin g O per a t i on Turn power switch to OFF. Allow system to cool. O pe ra ti on... - Page 18 O p e r a t i o n...
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Page 19: Ma Inten Anc E
S E C T I O N Ma inten anc e Pr even ta tive M a in t e na n c e Sc he dul e ......5- 2 M ai nt ena nc e... -
Page 20: Preventative Maintenance Schedule
Every 1500 hours of operation • r Change the oil. The vacuum pump has been filled with the proper oil and tested by Conair before shipment. Even so, this oil should be changed periodically. Use SAE 40 regular or an equivalent oil. -
Page 21: Tro Uble S H Oot I N G
S E C T I O N Tro uble s h oot i n g B ef or e B eg i n ni n g ..........6- 2 A Few Wor d s o f C a u ti o n. -
Page 22: Before Beginning
Be for e Beg inni ng You can avoid most problems by following the recommended installation, operation and maintenance procedures outlined in this User Guide. If you have a problem, this section will help you determine the cause and tell you how to fix it. Before you begin troubleshooting: r Find any wiring, parts, and assembly diagrams that were shipped with your equipment. -
Page 23: Appendix
We’re Her e to He lp Conair has made the largest investment in customer support in the plastics industry. Our Additional manuals and prints for your Conair equipment may service experts are available to help with any problem you might have installing and oper- be ordered through the Customer ating your equipment. - Page 24 Equipm ent Gua ra nte e Conair guarantees the machinery and equipment on this order, for a period as defined in the quotation from date of shipment, against defects in material and workmanship under the normal use and service for which it was recommended (except for parts that are typi- cally replaced after normal usage, such as filters, liner plates, etc.).