Zeitler EZ.100 Operating Instructions Manual

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PULL LINE BLOWER
OPERATING INSTRUCTIONS

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Summary of Contents for Zeitler EZ.100

  • Page 1 PULL LINE BLOWER OPERATING INSTRUCTIONS...
  • Page 2 Dear Customer Thank you for choosing a quality engineered ZEITLER product. Our machines are built using modern production techniques and comprehensive quality assurance. Every effort has been made to ensure your satisfaction and trouble-free use of the machine.
  • Page 3: Table Of Contents

    Contents Important Instructions Safety Precautions and Working Techniques Scope of supply EZ100 Scope of supply EZ100 + Plus Accessories, Consumables, Spare Parts Putting into operation How to use accessories Assemble the Shuttles Blowing mode with EZ100 10. Suction mode with EZ100 11.
  • Page 4: Important Instructions

    Blowing pull line into cable conduits (ø 50-150 mm) Important Instructions Congratulations on your purchase of an EZ100 Pull Line Blower which is a product of the highest quality. The following instructions must be observed without fail and relevant regulations complied with, in order to guarantee the product remains functionally efficient and has a long service life.
  • Page 5 Accessories and Spare Parts Only use genuine replacement parts and accessories that are explicitly approved for the EZ100 by ZEITLER AG. These parts are specifically designed to match your machine model and meet your performance requirements and also to avoid the risk of accidents and damage to the machine.
  • Page 6 Blowing pull line into cable conduits (ø 50-150 mm) Applications The EZ100 Pull Line Blower is intended exclusively for blowing in or sucking out special pull lines in pipe work that has already been laid. Then, cables or extra strong pull lines can be fixed to the pull line in order to pull them through the pipe work.
  • Page 7: Scope Of Supply Ez100

    Blowing pull line into cable conduits (ø 50-150 mm) Scope of supply EZ100 Standard equipment in original plastic carrying case: 1 x EZ100 Pull Line Blower (Art. 100045 for 230 V / 50 Hz) (Art. 100046 for 115 V / 60 Hz) 5 x Shuttle sets dimensions free of choice (ø...
  • Page 8: Scope Of Supply Ez100 + Plus

    Blowing pull line into cable conduits (ø 50-150 mm) Scope of supply EZ100 + Plus PLUS equipment in original plastic carrying case. 1 x EZ.100 Pull Line Blower with change-over front (Art. 100544 for 230 V / 50 Hz) (Art. 100545 for 115 V / 60 Hz) 5 x Shuttle sets dimensions free of choice (ø...
  • Page 9 Blowing pull line into cable conduits (ø 50-150 mm) Extra + Plus: 1 x Special equipment for small tube diameters 25-50 mm (Art. 100073) 1 x Foam adapter (ø 170 mm) (Art. 100076) 1 x parachute 30-600mm (Art. 100309) 1 x parachute 60-100 mm (Art. 100152) 1 x parachute 100-150 mm (Art.
  • Page 10: Accessories, Consumables, Spare Parts

    Blowing pull line into cable conduits (ø 50-150 mm) Accessories, Consumables, Spare Parts Art. 100132 Pull line roll Ø 1 mm, tensile strength approx. 24 kg approx. 900 m / roll, box of 10 rolls Art. 100716 Toneable pull line roll Ø 1 mm, with copper wire tensile strength approx.
  • Page 11 Blowing pull line into cable conduits (ø 50-150 mm) Art. 100278 EZ100 change-over front Art. 100341 EZ100 hose flange Art. 100120 air hose complete 1.8 m Art. 100125 air hose complete 4 m Art. 100105 Front piece Ø 140 mm with pull line supply Art.
  • Page 12 Art. 100146 Screw with hole 20 pieces Art. 100150 Ring 20 pieces Art. 100148 Washer 20 pieces Please find details to shuttle discs and sets in our online shop. (https://zeitler.swiss/en/shop/1-schnureinblasen/30-ez100/shuttle) Please find current spare part and accessory list in our online shop (www.zeitler.swiss/en/shop) Operating Manual EZ100...
  • Page 13: Putting Into Operation

    Blowing pull line into cable conduits (ø 50-150 mm) Putting into operation Before any unit is put into operation, firstly ensure that the device is in perfect and clean condition. Do not work in the vicinity of flammable or explosive materials, fluids, gases or open flames In the event of any faults or the suspicion of a fault, disconnect the mains plug immediately and have the device checked over by the importer or the...
  • Page 14: How To Use Accessories

    Blowing pull line into cable conduits (ø 50-150 mm) How to use accessories Shuttle Black disc: • Corresponds to 70% inner duct diameter • To be used for standard application in electrical ducts and flex ducts • To be used also in deformed, soiled and dusty ducts White disc: •...
  • Page 15: Assemble The Shuttles

    Blowing pull line into cable conduits (ø 50-150 mm) Assemble the Shuttles Assemble each end of axle: 2 washers 1 disk (black or white) 1 screw with hole Tighten with the two small wrenches Operating Manual EZ100 Version 10/2021 page 15 / 26...
  • Page 16: Blowing Mode With Ez100

    Blowing pull line into cable conduits (ø 50-150 mm) Blowing mode with EZ100 Duct ends must be clean and cut off evenly (if not possible → please use orange cone) Choose the duct end at higher level to blow in pull line Position control person near the duct end / exit (protect your eyes, wear safety goggles!) First blow air through duct during 30 sec at max.
  • Page 17 Blowing pull line into cable conduits (ø 50-150 mm) How to couple two pull lines rolls: If the existing line length of one roll is not sufficient, you may add another line roll: You are working with a started roll of pull line, make sure to secure the end of the line so that it cannot slip into the duct (large knot / tie object) Stop the blowing process on time before the end of the line Release the knot / object and carefully pull the remaining line completely...
  • Page 18: Suction Mode With Ez100

    Blowing pull line into cable conduits (ø 50-150 mm) 10. Suction mode with EZ100 Only change to suction mode if blowing mode does not work (never with water in the conduits!) Conduit ends must be clean and cut off evenly Choose the duct end at higher level to vacuum the pull line Position control person near the duct end / exit (protect your eyes, wear safety goggles!)
  • Page 19: Cleaning

    Blowing pull line into cable conduits (ø 50-150 mm) 11. Cleaning • Disconnect the main plug • Clean the unit with a damp cloth • Do not use solvents • Never immerse in water • Never poke objects of any kind into the device •...
  • Page 20: Trouble Shooting

    Blowing pull line into cable conduits (ø 50-150 mm) 14. Trouble Shooting Motor does not work • Check cable and / or power source • Thermo Circuit breaker activated? (wait 30 min. for cool down) Insufficient air leaving the duct? •...
  • Page 21: Support

    Blowing pull line into cable conduits (ø 50-150 mm) 15. Support First Name: ____________________ Company: ____________________ Last Name: ____________________ Phone: ____________________ e-mail: ____________________ Website: ____________________ Duct outside Ø: Duct length: Duct inside Ø: Does air go through the duct? don’t know Is there water in the duct? Have you tried to blow from opposite? Duct occupied?
  • Page 22: Service And Maintenance

    Only use genuine replacement parts and accessories that are explicitly approved for the EZ100 by ZEITLER AG. These parts are specifically designed to match your machine model and meet your performance requirements and also to avoid the risk of accidents and damage to the machine.
  • Page 23: Main Parts Of Ez100

    Blowing pull line into cable conduits (ø 50-150 mm) 17. Main Parts of EZ100 Operating Manual EZ100 Version 10/2021 page 23 / 26...
  • Page 24: Technical Data Ez100

    Blowing pull line into cable conduits (ø 50-150 mm) 18. Technical Data EZ100 Standard version for internal conduit diameters of 50 to 120 mm Electrical Data as per country see type place minimum output of power unit 2000 W Weight 3,1 kg Starting power 2000 watts...
  • Page 25: Guarantee / Legal Details

    Blowing pull line into cable conduits (ø 50-150 mm) 19. Guarantee / Legal Details We guarantee to rectify free-of-charge any defects or shortages affecting the device within the guarantee period that are due to material or manufacturing faults The guarantee period is 24 months and starts with the purchase by the first ultimate buyer.
  • Page 26: Ec Declaration Of Conformity

    Blowing pull line into cable conduits (ø 50-150 mm) 20. EC Declaration of Conformity ZEITLER AG Sonnhalde 7 CH-6206 Neuenkirch SWITZERLAND Certifies that the new machine described below Category: Tool to blow in or vacuum special pull line in Cable conduits...

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