Zeitler EZ100 Operating Instructions Manual

Stringing gun
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Summary of Contents for Zeitler EZ100

  • Page 2 Dear Customer Thank you for choosing a quality engineered ZEITLER product. Our machines are built using modern production techniques and comprehensive quality assurance. Every effort has been made to ensure your satisfaction and trouble free use of the machine.
  • Page 3: Table Of Contents

    STANDARD EQUIPMENT EZ100 ACCESSORIES, EXPENDABLE MATERIAL, SPARE PARTS 8 PUTTING INTO OPERATION TO USE ACCESSORIES ASSEMBLE THE SHUTTLES BLOWING MODE WITH EZ100 10. SUCTION MODE WITH EZ100 CLEANING 12. STORAGE 13. TRANSPORT 14. SERVICE AND MAINTENANCE 15. MAIN PARTS OF EZ100 16.
  • Page 4: Important Instructions

    1. Important Instructions Congratulations on your purchase of an EZ100 Stringing Gun which is a product of the highest quality. The following instructions must be observed without fail and relevant regulations complied with, in order to guarantee the product remains functionally efficient and has a long service life.
  • Page 5 Accessories and Spare Parts Only use genuine replacement parts and accessories that are explicitly approved for the EZ100 by ZEITLER AG. These parts are specifically designed to match your machine model and meet your performance requirements and also to avoid the risk of accidents and damage to the machine .
  • Page 6 Applications The EZ100 Stringing Gun is intended exclusively for blowing in or sucking out special pull lines in pipe work that has already been laid. Then, cables or extra strong pull lines can be fixed to the pull line in order to pull them through the pipe work.
  • Page 7: Scope Of Supply Ez100

    3. Scope of supply EZ100 In original plastic carrying case with standard equipment Art. 100045 for 230 V / 50 Hz Art. 100046 for 115 V / 60 Hz 4. Standard Equipment EZ100 Art. 100015 1 x Shoulder strap Art.
  • Page 8: Accessories, Expendable Material, Spare Parts

    Shuttles, free selection of five different int. conduit Ø per int. Ø 4 disks d 3 mm with rubber ring 4 disks d 1 mm 2 axles each set in small case clear, for assembly The 5 dimensions of first delivery see Addendum disks Art.
  • Page 9 Art. 100075 Cone orange with metallic head Art. 100132 Pull line roll d 1 mm, approx.. 900 m, tensile strength approx. 24 kg roll of approx. 380 g box of 10 rolls Art. 100136 Pull line roll d 4 mm, 1100 m tensile strength approx.
  • Page 10 Art. 100003 Motor 230 V / 50 Hz 100004 Motor 115 V / 60 Hz Details please see Addendum Disks and axles Art. Foam collar 140 exchange : 100049 - tear off the used foam collar - take off as much of the remaining adhesive as possible - now clean the surface with some denatured alcohol - short drying period - fix the new foam collar and press it on tightly...
  • Page 11: Putting Into Operation

    6. Putting into operation Before any unit is put into operation, firstly ensure that the device is in perfect and clean condition. • Do not work in the vicinity of flammable or explosive materials, fluids, gases or open flames • In the event of any faults or the suspicion of a fault, disconnect the mains plug immediately and have the device checked over by the importer or the manufacturer...
  • Page 12: To Use Accessories

    7. To Use Accessories Shuttle ! firstly, blow conduit through without shuttle ! Disk d 3 mm with rubber ring for normal sequence through all commercial conduits as well as for conduits with deformation, dirt, dust, residues Disk d 1 mm in case of condensed water or meteor water in conduit fix a 1 mm disk directly in front of each 3 mm disk (1 mm + 3 mm) gives more stability to the rubber ring, thus more power to push...
  • Page 13: Assemble The Shuttles

    8. Assemble the Shuttles Disk d 3 mm with rubber ring tolerance to int. conduit Ø +0/-2 mm Disk d 1 mm in case of condensed water or meteor water (blue coloured in picture) to be adjusted at the front of each disk of 3 mm Assemble at each end of axle 2 washers...
  • Page 14: Blowing Mode With Ez100

    Insert the pull line through the pull line supply and screw hole, knot it tightly and leave a short end only Place shuttle in the conduit Press EZ100 tightly to the conduit Blow pull line in without interruption (thermal circuit breaker) Never block the air intake/screen with clothing or body ! ►...
  • Page 16: Suction Mode With Ez100

    - place shuttle in the conduit At the rear end of the Stringing Gun fix suction unit Press EZ100 tightly to the conduit Suck out shuttle without interruption (beware of dust) Never block the air intake/screen with clothing or body ! ►...
  • Page 18: Cleaning

    11. Cleaning Disconnect the mains plug Clean the unit with a damp cloth - Do not use solvents - Never immerse in water - Never poke objects of any kind into the device - Do not open the housing - Remove any residues from the screen 12.
  • Page 19: Service And Maintenance

    Only use genuine replacement parts and accessories that are explicitly approved for the EZ100 by ZEITLER AG. These parts are specifically designed to match your machine model and meet your performance requirements and also to avoid the risk of accidents and damage to the machine .
  • Page 20: Main Parts Of Ez100

    15. Main Parts of EZ100...
  • Page 21: Technical Data Ez100

    16. Technical Data EZ100 Standard version for internal conduit diameters of 50 to 120 mm Electrical Data as per country, see type place Weight 3,1 kg Pull line ca. 900 m/Rolle Dimensions Thermal circuit breaker Maximum air flow rate Blowing mode 4 m³/min...
  • Page 22: Guarantee / Legal Details

    17. Guarantee / Legal Details We guarantee to rectify free-of-charge any defects or shortages affecting the device within the guarantee period that are due to material or manufacturing faults The guarantee period is 12 months and starts with the purchase by the first ultimate buyer.
  • Page 23: Ec Declaration Of Conformity

    18. EC Declaration of Conformity ZEITLER AG Sonnhalde 7 CH-6206 Neuenkirch SWITZERLAND Certify that the new machine described below Category : Tool to blow in or suck out special pull line in conduits Make : ZEITLER AG Model : EZ100...
  • Page 24: Addendum Disks And Axles

    19. Addendum Disks and Axles 20 mm 111000 112000 111001 100065 22 mm 111004 112001 111005 100065 24 mm 111008 112002 111009 100065 26 mm 111012 112003 111013 100065 28 mm 111016 112004 111017 100065 30 mm 111020 112005 111021 100065 32 mm 111024...
  • Page 25 64 mm 111088 112022 111089 100067 66 mm 111092 112023 111093 100067 68 mm 111096 112024 111097 100067 70 mm 111100 112025 111101 100067 72 mm 111104 112026 111105 100067 74 mm 111108 112027 111109 100067 76 mm 111112 112028 111113 100067 78 mm...
  • Page 26 146 mm 111252 112063 111253 100071 148 mm 111256 112064 111257 100071 150 mm 111260 112065 111261 100071 152 mm 111264 112066 111265 100071 154 mm 111268 112067 111269 100071 156 mm 111272 112068 111273 100071 158 mm 111276 112069 111277 100071 160 mm...

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