Zeitler EZ.50 Operating Instructions Manual

Zeitler EZ.50 Operating Instructions Manual

Stringing gun

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STRINGING GUN
OPERATING INSTRUCTIONS

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Summary of Contents for Zeitler EZ.50

  • Page 1 STRINGING GUN OPERATING INSTRUCTIONS...
  • Page 2 Dear Customer Thank you for choosing a quality engineered ZEITLER product. Our machines are built using modern production techniques and comprehensive quality assurance. Every effort has been made to ensure your satisfaction and trouble free use of the machine.
  • Page 3: Table Of Contents

    Contents Important Instructions Safety Precautions and Working Techniques Scope of supply EZ50 Consumables/Accessories/Spare Parts Putting into Operation Inserting the pull line roll Blowing mode with EZ50 Suction mode with EZ50 Cleaning Storage 16 Transport Troubleshooting Support 18 Service and Maintenance Main parts EZ50 Special accessories (assembling and usage) Technical Data EZ50...
  • Page 4: Important Instructions

    Pull line blowing in conduits (ø 18-50 mm) Important Instructions Congratulations on your purchase of an EZ50 Stringing Gun which is a product of the highest quality. The following instructions must be observed without fail and relevant regulations complied with, in order to guarantee the product remains functionally efficient and has a long service life.
  • Page 5 Accessories and Spare Parts Only use genuine replacement parts and accessories that are explicitly approved for the EZ50 by ZEITLER AG. These parts are specifically designed to match your machine model and meet your performance requirements and also to avoid the risk of accidents and damage to the machine.
  • Page 6 Pull line blowing in conduits (ø 18-50 mm) Applications The EZ50 Stringing Gun is intended exclusively for blowing in or sucking out special pull lines in pipe work that has already been laid. Then, cables or extra strong pull lines can be fixed to the pull line in order to pull them through the pipe work. It must not be used for any other purpose because of the increased risk of accidents and damage to the machine.
  • Page 7: Scope Of Supply Ez50

    Pull line blowing in conduits (ø 18-50 mm) Scope of supply EZ50 Stringing Gun EZ50 in original carrying case Art. 100001 for 230 V / 50 Hz Art. 100002 for 115 V / 60 Hz 1 x Stringing Gun EZ50 1 x Suction unit (Art.
  • Page 8: Consumables/Accessories/Spare Parts

    Pull line blowing in conduits (ø 18-50 mm) Consumables/Accessories/Spare Parts Art. 100132 Pull line roll d 1 mm, approx. 900 m, Tensile strength approx. 24 kg Box of 10 rolls Art.100040 5 x Beads Ø 11 mm Art.100041 5 x Beads Ø 13 mm Art.100042 5 x Beads Ø...
  • Page 9 Pull line blowing in conduits (ø 18-50 mm) Art. 100330 Lubriball 22 mm Art. 100280 Spray nozzle You will find an updated list of all accessories and spare parts in our online shop (www.zeitler.ch/en/shop). EZ50 Operating manual version 11/2018 page 9 / 24...
  • Page 10: Putting Into Operation

    Pull line blowing in conduits (ø 18-50 mm) Putting into Operation Before any unit is put into operation, firstly ensure that the device is in perfect and clean condition and the front plate is clicked on correctly. Do not work in the vicinity of flammable or explosive materials, fluids, gases or open flames In the event of any faults or the suspicion of a fault, disconnect the mains plug immediately and have the device checked over by the importer or the...
  • Page 11: Inserting The Pull Line Roll

    Pull line blowing in conduits (ø 18-50 mm) Inserting the pull line roll Disconnect the main plug Release the line brake Open and remove front plate Take out any remaining pull line Carefully remove the plastic foil from the new line roll Insert line roll so START label is visible Remove START label and thread end of line through front plate Replace the front plate and close it with the bayonet catch!
  • Page 12: Blowing Mode With Ez50

    Pull line blowing in conduits (ø 18-50 mm) Blowing mode with EZ50 Duct ends must be cut off cleanly and evenly Choose the duct end on higher level to blow the pull line Make sure that line brake is applied Fit appropriate nozzle / joints to the conduit diameter (use a max 2 to 3 joints) Firstly blow the duct through with air only (max.
  • Page 13 Pull line blowing in conduits (ø 18-50 mm) EZ50 Operating manual version 11/2018 page 13 / 24...
  • Page 14: Suction Mode With Ez50

    Pull line blowing in conduits (ø 18-50 mm) Suction mode with EZ50 Only start over to suction mode if the conduit has been blown through and you cannot blow the pull line in or if the conduit is hard to access. Make sure the conduit is clean inside (water →...
  • Page 15 Pull line blowing in conduits (ø 18-50 mm) EZ50 Operating manual version 11/2018 page 15 / 24...
  • Page 16: Cleaning

    Pull line blowing in conduits (ø 18-50 mm) Cleaning Disconnect the main plug Clean the unit with a damp cloth • Do not use solvents • Never immerse in water • Never poke objects of any kind into the device •...
  • Page 17: Troubleshooting

    Pull line blowing in conduits (ø 18-50 mm) Troubleshooting Motor not working • check power supply and cable • Thermal circuit breaker triggered (wait approx. 30 min for cool down) Insufficient air exiting from end of conduit • Cap on conduit outlet? •...
  • Page 18: Support

    Pull line blowing in conduits (ø 18-50 mm) Support First Name: ____________________ Company: ____________________ Last Name: ____________________ Phone: ____________________ e-mail: ____________________ Webside: ____________________ tube outside Ø: tube length: Rohrinnen Ø: Does air go through the tube? Pression compressor?__________ Volume compressor? __________ m³/min Is there water in the tube?
  • Page 19: Service And Maintenance

    Only use genuine replacement parts and accessories that are explicitly approved for the EZ50 by ZEITLER AG. These parts are specifically designed to match your machine model and meet your performance requirements and also to avoid the risk of accidents and damage to the machine .If you have any question in this respect,...
  • Page 20: Main Parts Ez50

    Pull line blowing in conduits (ø 18-50 mm) Main parts EZ50 EZ50 Operating manual version 11/2018 page 20 / 24...
  • Page 21: Special Accessories (Assembling And Usage)

    Pull line blowing in conduits (ø 18-50 mm) Special accessories (assembling and usage) Shuttle Assembling at each end of axle 2 washers 1 disk 1 screw with hole Tighten with the two open end wrenches Disc black - Standard operation with normal ducts and flexible pipes, - also for deformed, dirty or dusty ducts - diameter corresponds to 70% if inner duct diameter Disc white...
  • Page 22: Technical Data Ez50

    Pull line blowing in conduits (ø 18-50 mm) Technical Data EZ50 Standard version for internal conduit diameters from 18 to 50 mm. Electrical data as per country see type plate Weight 4 kgs Pull line approx. 900 m/roll Dimensions Thermal circuit breaker Maximum air flow rate Blowing mode 4 m³/h...
  • Page 23: Guarantee / Legal Details

    Pull line blowing in conduits (ø 18-50 mm) Guarantee / Legal Details We guarantee to rectify free-of-charge any defects or shortages affecting the device within the guarantee period that are due to material or manufacturing faults The guarantee period is 24 months and starts with the purchase by the first ultimate buyer.
  • Page 24: Ec Declaration Of Conformity

    Pull line blowing in conduits (ø 18-50 mm) EC Declaration of Conformity Manufacturer: ZEITLER AG Sonnhalde 7 CH-6206 Neuenkirch SWITZERLAND Certify that the new machine described below Category: Tool to blow in or suck out special pull line inconduits Make:...

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