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Summary of Contents for ProActiv NJ1 el.
- Page 1 NJ1 el. & FREAK el. compact bike usage instructions Usage instructions Service booklet NJ1 el. compact bike FREAK el. compact bike...
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Page 2: Table Of Contents
NJ1 el. & FREAK el. compact bike usage instructions Contents 1 Preface ............................... 4 2 Legend ..............................4 3 Conformity/other information ......................4 3.1 Classification ..........................4 3.2 Conformity........................... 4 3.3 Manufacturer ..........................4 4 Scope of delivery and testing the product on receipt ................. 4 5 Introduction ............................ - Page 3 NJ1 el. & FREAK el. compact bike usage instructions 17.3 Gear shift ..........................15 17.3.1 Derailleur ........................15 17.3.2 Charging the battery for Shimano electronic gearshifts ..........17 17.3.3 Bottom bracket gearshift ....................17 17.4 Brakes ............................18 17.4.1 Rim and disc brakes ....................18 17.4.2 Parking brake .......................
- Page 4 The following instructions are intended for and may only be carried out by the rehabilita- tion specialist dealer or PRO ACTIV. This document is available in PDF format at www.proactiv-gmbh.com for visually impaired people. Using the zoom function, the font can be increased as desired.
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Page 5: Preface
PDF document in web: www.proactiv-gmbh.com our download area at www.proactiv-gmbh.com. If you have any further questions about this or any of our other products, we would be glad to Scope of delivery and testing be at your disposal. -
Page 6: Introduction
NJ1 el. & FREAK el. compact bike usage instructions may have occurred in transit. If you are of the tion specialist dealer on the necessary safety opinion that damage has occurred during accessories. transit, please do the following: If you are not sure how to handle the 1. -
Page 7: Proper Use
NJ1 el. & FREAK el. compact bike usage instructions defect/deformation, joint contractions/joint ed on the rating plate. Please ensure that the damage, neurological and muscular diseases. load limit indicated on the ratings plate is not exceeded when transporting objects. Contraindications: progressive muscle diseas- es, the course of which is accelerated due to Proper use of the product is a basic require- fatigue of the arm and core muscles used (e.g. -
Page 8: Technical Specifications
NJ1 el. & FREAK el. compact bike usage instructions 8.1.3 Speed A continuously adjustable speed of up to 6 km/h can be achieved using the pushing assist or starting assist without moving the crank. Motor support above this speed is only provided with manual rotation of the pedal crank. -
Page 9: Product Weight
NJ1 el. & FREAK el. compact bike usage instructions Product weight Dimensions, FREAK el. compact bike: Product width: 56 cm (depending on the tyre The total weight starts from 22.8 kg for the width) FREAK el. compact bike (including one bat- tery) and from 23.8 kg with the NJ1 el. -
Page 10: Commissioning And Handover
NJ1 el. & FREAK el. compact bike usage instructions 10 Commissioning and handover The product will be handed over to you ready for use by a rehabilitation specialist dealer or a field representative or by a product consultant from PRO ACTIV. Finally, you will be fully instructed in the use of the product based on the usage instructions included in delivery. -
Page 11: Safety Instructions - Prior To Driving/Use
NJ1 el. & FREAK el. compact bike usage instructions 12 Safety instructions – pose a risk of crushing injuries (e.g. pinching your fingers). For this reason, please allow prior to driving/use your rehabilitation specialist dealer to explain how to work these mechanisms and then have Before every trip, check the condition of a go yourself under instruction. - Page 12 NJ1 el. & FREAK el. compact bike usage instructions Always hold onto the crank handles with When driving in areas that are approved both hands while driving, braking, and for pedestrians, keep to the maximum permit- manoeuvring. If a driving situation requires you ted speed (walking speed 6 km/h) and main- to take one hand off the crank handle, make tain sufficient lateral distance (at least the...
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Page 13: Safety Instructions Regarding Obstacles
NJ1 el. & FREAK el. compact bike usage instructions touch the brakes or the drive during or imme- pass over an obstacle with just one rear wheel, diately after the trip. there is an increased risk of tipping over to the side. -
Page 14: Safety Instructions - After Driving/Use
NJ1 el. & FREAK el. compact bike usage instructions be crossed when travelling parallel to them, as will have been made during the consultation / otherwise the wheels could become caught measurement procedure. which would result in the product being unable The bottom bracket position should be se- to manoeuvre. -
Page 15: Bottom Bracket Position
NJ1 el. & FREAK el. compact bike usage instructions M6 fixing screws If you require a restraint system, a suita- on the ble system must be selected together with your bottom bracket doctor or therapist and/or defined and imple- housing mented by your rehabilitation specialist dealer. -
Page 16: Crank Length And Grip Width
NJ1 el. & FREAK el. compact bike usage instructions position. Then tighten up the four M6 Bottom clamp screws (AF 5 mm) to 7 Nm torque bracket shaft and secure them with thread lock fluid. Handle rotary For smaller adjustments to the height, infi- axle Crank nitely variable adjustments of +/- 25 mm... - Page 17 NJ1 el. & FREAK el. compact bike usage instructions ing the gear so that the gear change can hap- For shift- pen more quickly. ing up to a higher gear The gearshift control elements are normally designed so that they can be operated using thumb / index finger shift control (for mechani- cal gear systems) or buttons (for electronic Di2 For shifting...
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Page 18: Charging The Battery For Shimano Electronic Gearshifts
NJ1 el. & FREAK el. compact bike usage instructions For more information on derailleur gear sys- Display state tems, please see the instructions provided by charge level the gear manufacturer. (orange lamp) 17.3.2 Charging the battery for Shimano electronic gearshifts The rechargeable battery charge level of the electronic gearshift is also visible on the dis- Figure 17: Rechargeable battery and charger... -
Page 19: Brakes
NJ1 el. & FREAK el. compact bike usage instructions Worn tyre profile Left control Soiled and wet tyres button Wet, soiled, loose and uneven ground Dirt and wetness on the brakes and brake surfaces Changed weight load Press Left-hand: 17.4.1 Rim and disc brakes... -
Page 20: Parking Brake
NJ1 el. & FREAK el. compact bike usage instructions brake lever must always be checked for tight- moves backwards. Therefore, the user must ness. “unlock” the reverse movement first by operat- ing the crank release function. Setting screw The braking function via the backward move- on the brake ment (crank movement against the direction of lever... -
Page 21: Rechargeable Battery Pack
NJ1 el. & FREAK el. compact bike usage instructions tion, the brake pad thickness must be checked causes very high currents which could damage with a measuring calliper. The minimum pad the rechargeable batteries and/or the product. thickness plus support material is 2.5 mm. The product's rechargeable batteries may only be charged using the original charger from Do not drive if your brake system is faulty... -
Page 22: Drive System
NJ1 el. & FREAK el. compact bike usage instructions To prevent short-circuits due to moisture, Do not switch off the drive system by the protective cap must be placed on the sock- removing the display when it is switched on. et that does not have a magnetic connector. -
Page 23: Lights
NJ1 el. & FREAK el. compact bike usage instructions Display holder Actuation button for the front lights Figure 32: Actuation button for the front lights Figure 30: Display with display holder To remove the display, turn off the drive sys- tem and remove the display holder. -
Page 24: Manufacturer Instructions
Clamp lever Backrest support asking your rehabilitation specialist dealer or closed PRO ACTIV. Open the clamp In the download area of www.proactiv- lever (turn gmbh.com under the links "more docu- counter- ments ", we have put together the most im- clockwise) >>... -
Page 25: Longitudinal Positioning Of The Backrest
NJ1 el. & FREAK el. compact bike usage instructions 18.2 Longitudinal positioning of the the cable when overcoming obstacles can- not be ruled out. backrest The following instructions are intended for and may only be carried out by a rehabilita- tion specialist dealer or PRO ACTIV Longitudinal positioning of the backrest... -
Page 26: Neck Rest
NJ1 el. & FREAK el. compact bike usage instructions 20 Neck rest 20.1 Neck rest height adjustment The following instructions are intended for and may only be carried out by a rehabilita- tion specialist dealer or PRO ACTIV To adjust the height of the neck rest, two M6 fixing screws (AF 5 mm) have be loosened on Figure 39: Body Contour seat cover the neck rest holding tube. -
Page 27: Collision Guard
NJ1 el. & FREAK el. compact bike usage instructions 21.1 Collision guard mount Quick release lever open To remove the collision guard, both M6 fixing screws (AF 4 mm) are undone on the right and left inlet. Now the collision guard can be re- moved from the inlet. -
Page 28: Adjusting The Length Of The Collision Guard
NJ1 el. & FREAK el. compact bike usage instructions 21.3 Adjusting the length of the colli- wheels are not properly secured. You will know this if you can see the index groove. sion guard Index groove The following instructions are intended for and may only be carried out by a rehabilita- tion specialist dealer or PRO ACTIV When mounting running wheels with another... - Page 29 NJ1 el. & FREAK el. compact bike usage instructions Drive wheel bushing Drawing the axle height onto tyres Axle height Aluminium locking nuts Figure 52: Drive wheel bushing and aluminium lock- • ing nut (rear view) Figure 50: Drawing the axle height on the front and back of both tyres of the running wheels 2.
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Page 30: Tyre Pressure
NJ1 el. & FREAK el. compact bike usage instructions 4. Check by measuring the distance between To check or correct the tyre pressure, pro- the running wheels at the front and back ceed as follows: again at the axle height (along the mark- 1. -
Page 31: Adaptation And Decoupling The Drive Unit
NJ1 el. & FREAK el. compact bike usage instructions The insertion shaft – the counter item for the Clamp lever insertion shaft – is located ont he adapter plate of the drive unit. Insertion maul of the drive unit adapter plate Valve adapter Figure 57: Valve adapter and clamp lever of the compressor... - Page 32 NJ1 el. & FREAK el. compact bike usage instructions Now the eccentric pin must be inserted on the left side in the direction of travel, and the lever of the eccentric pin must be turned upwards approx. 90° counter-clockwise. Finally, the securing cord is hung onto the lever of the eccentric pin.
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Page 33: Decoupling The Drive Unit
NJ1 el. & FREAK el. compact bike usage instructions Video Adaptation via the drive unit on the chassis: https://www.youtube.com/watch?v=MdZl1hX Sg1w 23.4 Decoupling the drive unit For decoupling the drive unit from the chassis, Eccentric pin first operate the parking brake. Remove the removed magnetic connector from the socket of the socket holder. -
Page 34: Storage
NJ1 el. & FREAK el. compact bike usage instructions Video Disconnecting the drive unit mended that the rechargeable battery be re- from the chassis: moved and stored separately at an appropri- ately tempered location. https://www.youtube.com/watch?v=Wb1- Z1Yx9so For optimum battery life, the rechargeable battery should be stored at a temperature of 24 Storage 18°C to 23°C and a humidity of 0 to 80 per-... -
Page 35: Transport In Aircrafts
NJ1 el. & FREAK el. compact bike usage instructions with your vehicle dealer about safely securing 26 Malfunctions it using the existing fitted lashing rings or other In the event of malfunctions that cannot be securing devices. Suitable brackets are mostly repaired by yourself based on the usage in- available in the vehicle and are described in structions included in the scope of delivery,... -
Page 36: Maintenance
NJ1 el. & FREAK el. compact bike usage instructions Drive and grip units, as well as the re- For tyres without tread: As soon as there chargeable batteries, may only be cleaned by is one or more points where the tyre carcass or rubbing off with a damp (not wet) cloth. -
Page 37: Proof Of Maintenance
NJ1 el. & FREAK el. compact bike usage instructions 28.3 Proof of maintenance Check the tyre pressure and correct if needed (the tyre pressure should always To provide proof of the maintenance, you can be as printed on the tyre covers). use the inspection lists in Chapter 36. -
Page 38: Re-Use
Further information can be found in PRO ACTIV's general terms and conditions at If your product has been provided to you by www.proactiv-gmbh.com. your funding provider and you no longer re- With regard to the warranty and guarantee for quire it, you should report this fact to your... -
Page 39: Liability
Third-party parts have been installed or connected to the product or the product has otherwise been modified. Changes are made to the software. Further information can be found in PRO ACTIV's general terms and conditions at www.proactiv-gmbh.com. -
Page 40: Appendix: Tightening Torques, Securing Details And Tools
NJ1 el. & FREAK el. compact bike usage instructions 33 Appendix: Tightening torques, securing details and tools The following table shows the torques for shaft screws with a metric control thread (valid providing the drawing, assembly, or usage instructions do not state different values!): Tightening torque Ma in Nm depending on the screw strength Dimension Strength 8.8... -
Page 41: Appendix: Medical Product Passport/Record Of Training
NJ1 el. & FREAK el. compact bike usage instructions 34 Appendix: Medical product passport/record of training Product specifications: Serial number: Key number/s: Customer data: Surname, forename: Street: Postcode, city: Phone: Paying organisation: Training carried out by: Rehabilitation specialist dealer PRO ACTIV Field Representative/ Product Adviser Stamp / Date / Rehabilitation specialist dealer's signature Record of training... -
Page 42: Appendix: Hand-Over Certificate
NJ1 el. & FREAK el. compact bike usage instructions 35 Appendix: Hand-over certificate 35.1 Required compliance criteria to authorise use Completed/ Topics Remarks fulfilled The product is suitable for the customer based on their own judgement and the customer information received regarding the disability-related restrictions. -
Page 43: Check List For Training The User
NJ1 el. & FREAK el. compact bike usage instructions 35.2 Check list for training the user Completed/ Topics fulfilled Advised of the applicable legal regulations when driving on public roads. All mechanical function control elements were explained and their function demonstrated. Adaptation and uncoupling the drive unit to/from the chassis were demonstrated and then performed by the user themselves and/or an assistant. -
Page 44: Appendix: Inspection Lists
NJ1 el. & FREAK el. compact bike usage instructions 36 Appendix: Inspection lists Initial inspection: After 200 km or 5 months Serial number: ___________________ not OK resolved carried out Kilometre reading: _______________________ Check that all screws/fastening elements are firmly seated Functional and safety check of all lights (if fitted), steering and adapta- tion of the drive unit to the chassis Functional and safety check of the brakes and, where necessary,... - Page 45 NJ1 el. & FREAK el. compact bike usage instructions Subsequent inspection: After another 1000 km or 1 year after the last inspection or after heavy Serial number: ___________________ OK / not OK resolved carried out Kilometre reading: _______________________ Check that all screws/fastening elements are firmly seated and replace, if necessary (particularly the following: M8x35 oval head screws (for the handle rotation axes on the cranks) Clean and oil/grease all pivot points and bearings...
- Page 46 NJ1 el. & FREAK el. compact bike usage instructions Subsequent inspection: After another 1000 km or 1 year after the last inspection or after heavy Serial number: ___________________ OK / not OK resolved carried out Kilometre reading: _______________________ Check that all screws/fastening elements are firmly seated and replace, if necessary (particularly the following: M8x35 oval head screws (for the handle rotation axes on the cranks) Clean and oil/grease all pivot points and bearings...
- Page 47 NJ1 el. & FREAK el. compact bike usage instructions Subsequent inspection: After another 1000 km or 1 year after the last inspection or after heavy Serial number: ___________________ OK / not OK resolved carried out Kilometre reading: _______________________ Check that all screws/fastening elements are firmly seated and replace, if necessary (particularly the following: M8x35 oval head screws (for the handle rotation axes on the cranks) Clean and oil/grease all pivot points and bearings...
- Page 48 NJ1 el. & FREAK el. compact bike usage instructions Subsequent inspection: After another 1000 km or 1 year after the last inspection or after heavy Serial number: ___________________ OK / not OK resolved carried out Kilometre reading: _______________________ Check that all screws/fastening elements are firmly seated and replace, if necessary (particularly the following: M8x35 oval head screws (for the handle rotation axes on the cranks) Clean and oil/grease all pivot points and bearings...
- Page 49 NJ1 el. & FREAK el. compact bike usage instructions Subsequent inspection: After another 1000 km or 1 year after the last inspection or after heavy Serial number: ___________________ OK / not OK resolved carried out Kilometre reading: _______________________ Check that all screws/fastening elements are firmly seated and replace, if necessary (particularly the following: M8x35 oval head screws (for the handle rotation axes on the cranks) Clean and oil/grease all pivot points and bearings...
- Page 50 NJ1 el. & FREAK el. compact bike usage instructions Subsequent inspection: After another 1000 km or 1 year after the last inspection or after heavy Serial number: ___________________ OK / not OK resolved carried out Kilometre reading: _______________________ Check that all screws/fastening elements are firmly seated and replace, if necessary (particularly the following: M8x35 oval head screws (for the handle rotation axes on the cranks) Clean and oil/grease all pivot points and bearings...
- Page 51 NJ1 el. & FREAK el. compact bike usage instructions Subsequent inspection: After another 1000 km or 1 year after the last inspection or after heavy Serial number: ___________________ OK / not OK resolved carried out Kilometre reading: _______________________ Check that all screws/fastening elements are firmly seated and replace, if necessary (particularly the following: M8x35 oval head screws (for the handle rotation axes on the cranks) Clean and oil/grease all pivot points and bearings...
- Page 52 NJ1 el. & FREAK el. compact bike usage instructions Your rehabilitation specialist dealer: PRO ACTIV Reha-Technik GmbH Im Hofstätt 11 D-72359 Dotternhausen – Germany Phone +49 7427 9480-0 Fax +49 7427 9480-7025 E-mail: info@proactiv-gmbh.de www.proactiv-gmbh.com...
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