ProActiv NJ1 el. Operating Instructions Service Booklet

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MOBILITY MADE SIMPLE!
Operating instructions NJ1 el. & FREAK el. Compact bike
Operating instructions
Service booklet
NJ1 el. Compact bike
FREAK el. Compact bike
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Summary of Contents for ProActiv NJ1 el.

  • Page 1 MOBILITY MADE SIMPLE! Operating instructions NJ1 el. & FREAK el. Compact bike Operating instructions Service booklet NJ1 el. Compact bike FREAK el. Compact bike...
  • Page 2: Table Of Contents

    Operating instructions NJ1 el. & FREAK el. Compact bike Contents     Preface ............................... 4     Legend ..............................4     CE Declaration of Conformity / other information ................4     Classification ..........................4     Declaration of Conformity ......................4  ...
  • Page 3 Operating instructions NJ1 el. & FREAK el. Compact bike     17.4.1 Rim and disc brakes ....................16     17.4.2 Parking brake ....................... 16     17.5 PRO ACTIV back-pedal brake & crank release function ............17     17.5.1 Operation ........................
  • Page 4 Operating instructions NJ1 el. & FREAK el. Compact bike     Maintenance ............................. 32     28.1 General instructions ........................32     28.2 Service schedules ........................33     28.3 Proof of maintenance ........................ 33     Disposal & Recycling ........................34  ...
  • Page 5: Preface

    Tel. +49 7427 9480-0 If you have any further questions about this or Fax +49 7427 9480-7025 any of our other products, we would be glad to E-Mail: info@proactiv-gmbh.de be at your disposal. Web: www.proactiv-gmbh.com Enjoy your trips and the best possible mobility.
  • Page 6: Introduction

    Operating instructions NJ1 el. & FREAK el. Compact bike spinal column are promoted by a Introduction physiologically sensible and ergonomic training of your arms. Moreover, the shoulder joints are Before starting your journey for the first relieved sufficiently compared with the usual time, familiarise yourself with these operating propulsion of a wheelchair using the handrims.
  • Page 7: Technical Specifications

    Operating instructions NJ1 el. & FREAK el. Compact bike only be carried out by your dealer or Technical specifications PRO ACTIV. Drive system The maximum permitted load of the product in The technical specifications, information and its standard design is a 100 kg payload. instructions about the drive system can be Individual customisation can be made to found in the operating instructions from the...
  • Page 8: Load Weight

    Operating instructions NJ1 el. & FREAK el. Compact bike Load weight Dimensions, NJ1 el. Compact bike: Product width: approx. 56-60 cm (depending Maximum load weight: on the seat width and the tyre width) Up to 100 kg payload Product height: approx. 85 cm (depending on the length of the pedal bearing support) Ground clearance and turning Product length: approx.
  • Page 9: Commissioning

    These documents are available as the dark or in the twilight, the lighting must be pdf files which can be completed in the functional and visible. For longer trips in the download area at www.proactiv-gmbh.com under the link "more documents >>".
  • Page 10: Safety Instructions - While Driving / Using

    Operating instructions NJ1 el. & FREAK el. Compact bike dark, we recommend that you also take along When the drive system is switched on, the extra batteries. smallest movement on the crank handle is converted into a drive command. When waiting It is recommended that you only take a at potential hazard areas (e.g.
  • Page 11: Safety Instructions Regarding Obstacles

    Operating instructions NJ1 el. & FREAK el. Compact bike The driving style and speed should be adjusted The driving characteristics of the product so that the product can be safely stopped at all can be influenced by electromagnetic fields times using the brakes. which can be produced by mobile phones or other radiating devices.
  • Page 12: Safety Instructions Regarding Dangerous Locations And Dangerous Situations

    Operating instructions NJ1 el. & FREAK el. Compact bike user and third-parties as well as damage to the When driving on ramps and lifting product. equipment on vehicles, extreme caution is needed. During the lifting or lowering operation of the ramp or the lifting equipment, the drive 15 Safety instructions regarding system should be switched off and the service dangerous locations and...
  • Page 13: Pedal Bearing Position

    Operating instructions NJ1 el. & FREAK el. Compact bike be chosen so that the upper body remains still 17.1.2 Pedal bearing position and always has a fixed contact with the When equipping the product with a pedal backrest when operating the crank while bearing support that cannot be adjusted, a driving.
  • Page 14: Crank Length And Grip Width

    Operating instructions NJ1 el. & FREAK el. Compact bike guide, there is a 12° scale fitted). When If you want to make a change to the crank you have finished adjusting the angle, length or grip width, please contact your dealer tighten up the four M6 clamp screws or PRO ACTIV.
  • Page 15 Operating instructions NJ1 el. & FREAK el. Compact bike The controls for the gear change are normally Display of the designed so that they can be operated using Thumb chain thumb / index finger switching fittings. With operation wheels / the 9-speed cassette at the bottom, switching sprocket to the next largest sprocket means a lower or...
  • Page 16: Hub Gears

    Operating instructions NJ1 el. & FREAK el. Compact bike Display of the chain Gear display wheels / sprocket Gear changes by twisting the grip to the Gear changes left and right by twisting Figure 14: Shifting via the twist grip with the IGH3 3- the grip to the speed hub drive left and right...
  • Page 17: Pedal Bearing Gearshift

    Operating instructions NJ1 el. & FREAK el. Compact bike 17.3.3 Pedal bearing gearshift 17.4 Brakes The pedal bearing gearshift ("Mountaindrive" Normally there is one disc and one rim brake gear reduction for hills) is switched on by fitted to the product. Where possible, both pressing the control buttons on the left and brakes should be operated simultaneously and right of the pedal bearing.
  • Page 18: Pro Activ Back-Pedal Brake & Crank Release Function

    Operating instructions NJ1 el. & FREAK el. Compact bike 17.5 PRO ACTIV back-pedal brake & Aluminium bracket as a parking brake crank release function 17.5.1 Operation The PRO ACTIV back-pedal brake is a closed hydraulic system consisting of a generator unit and a disc brake calliper.
  • Page 19: Operation

    Operating instructions NJ1 el. & FREAK el. Compact bike is 2.5 mm. Measure the pad thickness at the 17.5.2 Operation thinnest point. The brake is operated by pushing the cranks backwards. The brake force applied is adjusted Do not drive if your brake system is faulty by the strength of the backwards movement of in one of the previously listed points.
  • Page 20 Operating instructions NJ1 el. & FREAK el. Compact bike The following figure shows the initial position of When the eccentric lever is moved over, now the exchange plug connection when Battery 1 you can move the slider to position "Battery 2". is connected.
  • Page 21: Drive System & Components

    Operating instructions NJ1 el. & FREAK el. Compact bike Then switch the drive system back on via the display. In order to switch from Battery 2 to Battery 1, follow the following description:  Switch off the drive system  Operation by pressing the Move the eccentric lever into the switching operating switch...
  • Page 22: Components And Manufacturer Instructions

    "On" can now be selected (arrow downwards manufacturers can also be downloaded online. and upwards > rhombus ). In the download area of www.proactiv- In order to return to the start display, "Back" gmbh.com under the links "more must be selected twice in the menu and documents “, we have put together the most...
  • Page 23: Backrest

    Operating instructions NJ1 el. & FREAK el. Compact bike neodrives drive system: http://www.neodrives.com/de/service/download Pull the s.html clamp lever Sigma: out vertically to the rotary http://www.sigmasport.com axle Subject to changes to the links provided by the component manufacturers. Figure 33: Put the clamp lever in another angled position by pulling out 18 Backrest After every adjustment, check that the...
  • Page 24: Seat System

    Operating instructions NJ1 el. & FREAK el. Compact bike In doing so, take note: 19 Seat system  when the product is equipped with seat The seat system generally either comprises a upholstery "Open belt system", the spring suspended Body Contour seat backrest can be pushed forwards and upholstery or an open belt system.
  • Page 25: Neck Rest

    Operating instructions NJ1 el. & FREAK el. Compact bike It is mandatory to use a seat cushion on the seating system. At cold temperatures, the Quick release lever seat cushion prevents lower abdomens from open undercooling and protects against dirt and wetness.
  • Page 26: Collision Guard Mount

    Operating instructions NJ1 el. & FREAK el. Compact bike 21.1 Collision guard mount M6 fixing screw To remove the collision guard, both M6 fixing screws (AF 4 mm) are undone on the right and left inlet. Now the collision guard can be removed from the inlet.
  • Page 27: Running Wheels

    Operating instructions NJ1 el. & FREAK el. Compact bike 22 Running wheels 22.2 Checking and setting the wheel tracking 22.1 Removing and attaching the Well adjusted wheel tracking significantly running wheels improves the easy running characteristics of the product. To check the tracking, proceed as Locking knob follows: Position the product on a flat surface and apply...
  • Page 28 Operating instructions NJ1 el. & FREAK el. Compact bike Distance Distance at front to frame the same size on both sides Markings Figure 52: Distance at the front to the frame Figure 50: Distance between the markers on the tyres (at axle height), back 4.
  • Page 29: Adaptation And Decoupling The Drive Unit

    Operating instructions NJ1 el. & FREAK el. Compact bike 23 Adaptation and decoupling the Insertion maul of the drive unit drive unit adapter plate 23.1 Safety instructions The adaptation and uncoupling of the drive unit may only be performed when the drive system is switched off in order to prevent unintended drive signals.
  • Page 30 Operating instructions NJ1 el. & FREAK el. Compact bike Raise the pedal bearing housing Figure 57: Insertion maul of the drive unit slips under the insertion shaft on the chassis Adapter plates resting completely on top on one-another Lift the chassis at the front Figure 59: Adapter plates of the drive unit and Securing...
  • Page 31: Decoupling The Drive Unit

    Operating instructions NJ1 el. & FREAK el. Compact bike Lever of the eccentric pin closed (turned upwards) Securing cord hung on Figure 63: Disconnect the plug connection Figure 61: Drive unit adapted completely Then remove the securing cord from the lever of the eccentric pin and turn the lever of the Finally, route the wire along the guides of the eccentric pin clockwise by approx.
  • Page 32: Storage

    Operating instructions NJ1 el. & FREAK el. Compact bike Eccentric pin removed Figure 67: Pack size: Chassis and drive unit separated and running wheels removed Figure 65: Eccentric pin removed from the adapter plate, chassis lowered to the ground 24 Storage Store the product on an easy to clean surface Now lift the drive wheel a little and hang the in a dry environment, preferably at room...
  • Page 33: Malfunctions

    Operating instructions NJ1 el. & FREAK el. Compact bike In case the product becomes wet when using, When loading make sure that the cables dry it after use. and lines are not caught up, become kinked or otherwise damaged. The product may not be Drive and grip units, as well as the batteries, used with damaged cables and / or lines.
  • Page 34: Service Schedules

    Check the tyre pressure and correct if which can be filled in within the download area needed (the tyre pressure should always www.proactiv-gmbh.com under the link be as printed on the tyre covers). "more documents >>". In any event, keep all...
  • Page 35: Disposal & Recycling

    Further information can be found in plugs, tyres, bags for packing PRO ACTIV's general terms and conditions at Synthetic fibres and foam: padding, covers www.proactiv-gmbh.com. Cardboard / paper: packaging With regard to the warranty and guarantee for the drive system, please refer to the operating instructions of the drive manufacturer.
  • Page 36: Liability

     third-party parts are installed or connected to the product  changes are made to the software Further information can be found in PRO ACTIV's general terms and conditions at www.proactiv-gmbh.com.
  • Page 37: Appendix: Avoiding Crossed Gears With The Chain Shift

    Operating instructions NJ1 el. & FREAK el. Compact bike 33 Appendix: Avoiding crossed gears with the chain shift from the middle from the large from the large from the small from the small chain wheel, you chain wheel, you chain wheel, you chain wheel, you chain wheel, you can switch to all 9...
  • Page 38: Appendix: Tightening Torques, Securing Details And Tools

    Operating instructions NJ1 el. & FREAK el. Compact bike 34 Appendix: Tightening torques, securing details and tools The following table shows the torques for shaft screws with a metric control thread (valid if the drawing or assembly instructions do not state different values!): Torque MA in Nm depending on how tight the screws are Dimension Stability 8.8...
  • Page 39: Appendix: Medical Product Passport / Record Of Training

    Operating instructions NJ1 el. & FREAK el. Compact bike 35 Appendix: Medical product passport / record of training Product specifications: Serial number: Customer data: Surname, forename: Street: Postcode, city: Phone: Paying organisation: Training carried out by: Medical supplies dealer PRO ACTIV field representative Stamp / Date / Dealer's signature Record of training...
  • Page 40: Appendix: Hand-Over Certificate

    Operating instructions NJ1 el. & FREAK el. Compact bike 36 Appendix: Hand-over certificate 36.1 Required compliance criteria to authorise use Completed / Topics Remarks fulfilled The product is suitable for the customer based on their own judgement and the customer information received regarding the disability- related restrictions.
  • Page 41: Check List For Training The User

    Operating instructions NJ1 el. & FREAK el. Compact bike 36.2 Check list for training the user Completed / Topics fulfilled Advised of the applicable legal regulations when driving on public roads. All mechanical and electrical functional controls were explained and their function demonstrated.
  • Page 42: Appendix: Inspection Lists

    Operating instructions NJ1 el. & FREAK el. Compact bike 37 Appendix: Inspection lists Initial inspection: After 200 km or 5 months OK / not OK resolved Kilometre reading:___________________ carried out Check all screws / fastening elements are firmly seated Functional and safety check of all lights (if fitted), steering and adaptation of the drive unit to the chassis Functional and safety check of the brakes and, where necessary, replacement of the brake fluid, brake pads, brake...
  • Page 43 Operating instructions NJ1 el. & FREAK el. Compact bike Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after heavy OK / not OK resolved Kilometre reading:___________________ carried out Check all screws / fastening elements are firmly seated Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack formation, deformation, etc.
  • Page 44 Operating instructions NJ1 el. & FREAK el. Compact bike Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after heavy OK / not OK resolved Kilometre reading:___________________ carried out Check all screws / fastening elements are firmly seated Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack formation, deformation, etc.
  • Page 45 Operating instructions NJ1 el. & FREAK el. Compact bike Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after heavy OK / not OK resolved Kilometre reading:___________________ carried out Check all screws / fastening elements are firmly seated Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack formation, deformation, etc.
  • Page 46 Operating instructions NJ1 el. & FREAK el. Compact bike Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after heavy OK / not OK resolved Kilometre reading:___________________ carried out Check all screws / fastening elements are firmly seated Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack formation, deformation, etc.
  • Page 47 Operating instructions NJ1 el. & FREAK el. Compact bike Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after heavy OK / not OK resolved Kilometre reading:___________________ carried out Check all screws / fastening elements are firmly seated Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack formation, deformation, etc.
  • Page 48 Operating instructions NJ1 el. & FREAK el. Compact bike Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after heavy OK / not OK resolved Kilometre reading:___________________ carried out Check all screws / fastening elements are firmly seated Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack formation, deformation, etc.
  • Page 49 Operating instructions NJ1 el. & FREAK el. Compact bike Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after heavy OK / not OK resolved Kilometre reading:___________________ carried out Check all screws / fastening elements are firmly seated Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack formation, deformation, etc.
  • Page 50 Operating instructions NJ1 el. & FREAK el. Compact bike Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after heavy OK / not OK resolved Kilometre reading:___________________ carried out Check all screws / fastening elements are firmly seated Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack formation, deformation, etc.
  • Page 51 Operating instructions NJ1 el. & FREAK el. Compact bike Subsequent inspection: After a further 1000 km or 1 year after the last inspection or after heavy OK / not OK resolved Kilometre reading:___________________ carried out Check all screws / fastening elements are firmly seated Clean and oil / grease all pivot points and bearings Visual inspection of the frame and attachments for crack formation, deformation, etc.
  • Page 52 Operating instructions NJ1 el. & FREAK el. Compact bike Your dealer: PRO ACTIV Reha-Technik GmbH Im Hofstätt 11 72359 Dotternhausen – Germany Tel. +49 7427 9480-0 Fax +49 7427 9480-7025 E-Mail: info@proactiv-gmbh.de www.proactiv-gmbh.com...

This manual is also suitable for:

Freak el.

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