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Summary of Contents for ComfortStar AHE36-1-C
- Page 1 10 SEER TOP-DIACHARGE WITH AIR HANDLER UNIT TECHNICAL MANUAL...
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Page 2: Table Of Contents
R410A 60Hz Top-discharge Outdoor Series Technical Manual Part 1 General Information ......... 1 1. Model Names of Indoor/Outdoor Units ..............2 2. External Appearance....................3 3. Features ........................ 4 Part 2 Indoor Units ..........5 1. Specifications......................6 2. Dimensions ......................7 3. -
Page 3: Part 1 General Information
R410A 60Hz Top-dischargeOutdoor Series Technical Manual R410A 60Hz Top-discharge Outdoor series Part 1 General Information 1. Model Names of Indoor/Outdoor Units ......2 2. External Appearance ............3 3. Features................4... -
Page 4: Model Names Of Indoor/Outdoor Units
R410A 60Hz Top-discharge Outdoor Series Technical Manual 1. Model Names of Indoor/Outdoor Units 1.1 Indoor units Model name Dimension (W×H×D) / (mm) Net/Gross weight (kg) Power supply Air-Handler units AHE36-1-C 460×774×520 37/39 208~230V/1Ph/60Hz AHE60-1-C 500×1160×550 45/48 208~230V/1Ph/60Hz AHE60-1-C 500×1160×550 45/48 208~230V/3Ph/60Hz 1.2 Outdoor Units... -
Page 5: External Appearance
2. External Appearance 2.1 Indoor Units Air-Handler units 36kBtu/h 60kBtu/h 2.2 Outdoor units 36kBtu/h 60kBtu/h... -
Page 6: Features
R410A 60Hz Top-discharge Outdoor Series Technical Manual 3. Features 3.1 Well-known compressor, LG & Copeland, Highly. High efficiency rotary compressor for 36K model, and scroll compressor for 60K model. 4.2 Universal 24V communication connection for indoor and outdoor units control, 4.3 R410 environmental refrigerant, and it is matched with top-discharge unit and condensing unit. -
Page 7: Part 2 Indoor Units
R410A 60Hz Top-discharge Outdoor Series Technical Manual Part 2 Indoor Units 1. Specifications ..............6 2. Dimensions ................ 7 3. Service Space ..............8 4. Wiring Diagrams .............. 9 5. The Specification of Wiring ......... 10 6. Field Wiring ..............11 7. -
Page 8: Specifications
R410A 60Hz Top-discharge Outdoor Series Technical Manual 1. Specifications Model AHE36-1-C AHE60-1-C Power supply V/Ph/Hz 208-230V/1PH/60HZ 208-230V/1PH/60HZ Capacity Btu/h 36000 60000 Capacity 10500 16000 Cooling Indoor Input Indoor Rated current 1.16 2.14 Indoor Max. input consumption Indoor Max. current 1.33 2.34... -
Page 9: Dimensions
R410A 60Hz Top-discharge Outdoor Series Technical Manual 2. Dimensions AHE36-1-C AHE60-1-C Dimensions(mm) MODEL A(Height) B(Depth) C(Width) 970(1160) -
Page 10: Service Space
R410A 60Hz Top-discharge Outdoor Series Technical Manual 3. Service Space The air-handler unit should be installed in a location that meets the following requirements: INSTALLATION NOTES: . 1. Up-flow discharge , the installation of plug and drain pipe is shown in the left figure. 2. -
Page 11: Wiring Diagrams
R410A 60Hz Top-discharge Outdoor Series Technical Manual 4. Wiring Diagrams AHE36-1-C \ AHE60-1-C... -
Page 12: The Specification Of Wiring
R410A 60Hz Top-discharge Outdoor Series Technical Manual 5.The Specification of Wiring Single-phase for cooling only type, 220V Capacity(Btu/h) 36000 Btu/h 60000 Btu/h Single Indoor 220-230V,60Hz 1PH Power Single Outdoor 220-230V,60Hz 1PH Input Current Fuse Indoor unit(A) Line Quantity Indoor Unit Power Line Line Diameter(AWG) 18/1.0mm 2 18/1.0mm 2... -
Page 13: Field Wiring
R410A 60Hz Top-discharge Outdoor Series Technical Manual 6.Field Wiring 1.To avoid the electric shock, please link the air conditioner with the ground. The plug in the air conditioner has joined the ground wiring, please don't change it freely. 2.The power socket is used as the air conditioner specially. 3.Don’t pull the power wiring hard. -
Page 14: Exploded View
R410A 60Hz Top-discharge Outdoor Series Technical Manual 7. Exploded View Part Name Part Name Chasiss assembly Evaporator Water Baffle #1 Right Volute Wind Wheel Diverter Assembly Fan Motor Fixing plate Lower side plate assembly Wind Wheel Fixed Block Water pan fixed block Electronic Control Fixing Plate Assy Pipe Cover plate assembly ELectronic Control Components... -
Page 15: Troubleshooting
R410A 60Hz Top-discharge Outdoor Series Technical Manual 8. Troubleshooting Indoor unit Fault code displayed Fault Description 4LED fault indication Digital Wired remote display display Three-phase power phase sequence fault Indoor and outdoor unit communication failure Timing lights flash Temperature sensor (T1) fault Running lights flash Pipe temperature sensor in the evaporator (T2) fault Running lights flash... -
Page 16: Part 3 Outdoor Units
R410A 60Hz Top-discharge Outdoor Series Technical Manual Part 3 Outdoor Units ................ 15 1. Specifications ................17 2. Dimensions ..............18 3. Typical Installation ..............19 4. Wiring Diagrams ............21 5. Electric Characteristics ..............21 6. Operation Limits ............... 22 7. -
Page 17: Specification
R410A 60Hz Top-discharge Outdoor Series Technical Manual 1.Specification Model CCU36-410-C CCU60-410-C Outdoor power supply V/Ph/Hz 208-230V/1PH/60Hz 208-230V/1PH/60HZ Btu/h 36000 60000 Capacity 10.5 Cooling Outdoor Input 3600 5650 Outdoor Rated current 16.67 25.76 Outdoor Max. input consumption 4630 7650 Outdoor Max. current 23.9 39.18 Model... - Page 18 R410A 60Hz Top-discharge Outdoor Series Technical Manual Model CCU60-410-3-C Code Outdoor Code 821034400026 Outdoor power supply V/Ph/Hz 208-230V/3PH/60Hz Btu/h 60000 Capacity Cooling Outdoor Input 5675 Outdoor Rated current 17.46 Outdoor Max. input consumption 7440 Outdoor Max. current 24.97 Model ZP54KUE-TF5-52E Brand Copland Type...
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Page 19: Dimensions
R410A 60Hz Top-discharge Outdoor Series Technical Manual 2.Dimensions Refrigerant Connection Line Dimensions(mm) Unit Size(mm) Model Liquid(φ) Vapor(φ) 12.7 9.52 19.05 9.52 12.7 19.05... -
Page 20: Typical Installation
R410A 60Hz Top-discharge Outdoor Series Technical Manual 3.Typical Installation... -
Page 21: Wiring Diagrams
R410A 60Hz Top-discharge Outdoor Series Technical Manual 4.Wiring Diagrams CCU36-410-C CCU60-410-C... - Page 22 R410A 60Hz Top-discharge Outdoor Series Technical Manual CCU60-410-3-C...
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Page 23: Electric Characteristics
R410A 60Hz Top-discharge Outdoor Series Technical Manual 5.Electric Characteristics Outdoor Unit Model Voltage Min. Max. CCU36-410-C 208-230V 187V 244V CCU60-410-C 208-230V 187V 244V CCU60-410-3-C 208-230V 187V 244V 6.Operation Limits Operation mode Outdoor temperature(℃) Room temperature(℃) Cooling operation 18~43 17~30 Indoor temperature( ℃ WB) -
Page 24: Exploded View
R410A 60Hz Top-discharge Outdoor Series Technical Manual 7. Exploded View CCU36-410-C / CCU60-410-C... - Page 25 R410A 60Hz Top-discharge Outdoor Series Technical Manual Top net Uniaxial outdoor motor Propeller fan Top cover assembly Condenser assembly Condenser ssembly Condenser input pipe assembly Condenser output pipe assembly Weld assembly for high pressure valve 5.4.1 Block valve body 2 Electronic components Electric install board weld assembly Electric waterproof box...
- Page 26 R410A 60Hz Top-discharge Outdoor Series Technical Manual 4-Ways valve 4-Ways valve connected pipe 1 4-Ways valve connected pipe 2 4-Ways valve connected pipe 1 Block valve body (04) Discharge pipe weld assembly 9.6.1 Compressor discharge pipe 9.6.2 Compressor discharge pipe 1 11.3 High-pressure switch 9.6.4 Probe pipe...
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Page 27: Sound Levels
R410A 60Hz Top-discharge Outdoor Series Technical Manual 8.Sound Levels 36000Btu/h 60000Btu/h Outdoor Unit Microphone 1.0m Note: H= 0.5 × height of outdoor unit Note: The point A is in the middle of the whole outdoor panel. Model Noise level dB(A) CCU36-410-C CCU60-410-C CCU60-410-3-C... -
Page 28: Part 4 Installation
R410A 60Hz Top-discharge Outdoor Series Technical Manual Part 4 Installation 1. Precaution on Installation ................27 2. Vacuum Dry and Leakage Checking ............28 3. Additional Refrigerant Charge ..............30 4. Water Drainage ....................31 5. Insulation Work ....................34 6. -
Page 29: Precaution On Installation
R410A 60Hz Top-discharge Outdoor Series Technical Manual 1.Precaution on Installation 1.1. Measure the necessary length of the connecting pipe, and make it by the following way. Connect the indoor unit at first, then the outdoor unit. Bend the tubing in proper way. Do not harm them. CAUTIONS: ... -
Page 30: Vacuum Dry And Leakage Checking
R410A 60Hz Top-discharge Outdoor Series Technical Manual 2.Vacuum Dry and Leakage Checking 2.1 Vacuum Dry: use vacuum pump to change the moisture (liquid) into steam (gas) in the pipe and discharge it out of the pipe to make the pipe dry. Under one atmospheric pressure, the boiling point of water(steam temperature) is 100℃. - Page 31 R410A 60Hz Top-discharge Outdoor Series Technical Manual Because nitrogen is for drying gas, it has vacuum drying effect during vacuum destroy. But if the moisture is too much, this method can’t dry thoroughly. So, please pay more attention to prevent water entering and forming condensation water.
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Page 32: Additional Refrigerant Charge
R410A 60Hz Top-discharge Outdoor Series Technical Manual 3.Additional Refrigerant Charge Caution ● Refrigerant cannot be charged until field wiring has been completed. ● Refrigerant may only be charged after performing the leak test and the vacuum pumping. ● When charging a system, care shall be taken that its maximum permissible charge is never exceeded, in view of the danger of liquid hammer. -
Page 33: Water Drainage
R410A 60Hz Top-discharge Outdoor Series Technical Manual 4.Water Drainage 4.1 Gradient and Supporting 4.1.1 Keep the drainpipe sloping downwards at a gradient of at least 1/100. Keep the drainpipe as short as possible and eliminate the air bubble. 4.1.2 The horizontal drainpipe should be short. When the pipe is too long, a prop stand must be installed to keep the gradient of 1/100 and prevent bending. - Page 34 R410A 60Hz Top-discharge Outdoor Series Technical Manual Ceiling cassette 4.4 Convergent drainage 4.4.1. The number of indoor units should be as small as possible to prevent the traverse main pipe overlong. 4.4.2. Indoor unit with drain pump and indoor unit without drain pump should be in different drainage system. 4.4.3.
- Page 35 R410A 60Hz Top-discharge Outdoor Series Technical Manual ③ Stop the air conditioner running, turn off the power, and put back the cover. Stop the air conditioner. After 3 minutes, check if it has abnormity. If the collocation of drainpipes is illogical, the water will flow back overfull, which will cause the alarm lamp flashes, even overflow from the water receipt plate.
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Page 36: Insulation Work
R410A 60Hz Top-discharge Outdoor Series Technical Manual 5.Insulation Work 5.1 Insulation material and thickness 5.1.1. Insulation material Insulation material should adopt the material which is able to endure the pipe’s temperature: no less than 70℃ in the high-pressure side, no less than 120℃ in the low-pressure side(For the cooling type machine, no requirements at the low-pressure side.) ... - Page 37 R410A 60Hz Top-discharge Outdoor Series Technical Manual 5.3 Drainage pipe insulation The connection part should be insulated, or else water will be condensing at the non-insulation part. 5.4 Note 5.4.1 The jointing area, expanding area and the flange area should be heat insulated after passing the pressure test 5.4.2 The gas and liquid pipe should be heat insulated individually, the connecting part should be heat insulated individually.
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Page 38: Test Operation
R410A 60Hz Top-discharge Outdoor Series Technical Manual 6.Test Operation The indoor unit and outdoor unit are installed properly. Tubing and wiring are correctly completed. The refrigerant pipe system is leakage-checked. The drainage is unimpeded. The ground wiring is connected correctly. ...
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