JIMS 911 Instruction Sheet

No.911-IS
I I n n s s t t r r u u c c t t i i o o n n S S h h e e e e t t F F o o r r T T o o o o l l # # 9 9 1 1 1 1
H-D CRUISE DRIVE 6-SPEED TRAP DOOR BEARING REMOVER / INSTALLER TOOL
Use on any H-D 6-speed Cruise Drive transmission 2006 to present
This tool is designed to function on a work bench tool and removes or installs Cruise Drive trap door bearings without
using an arbor press.
Other recommended JIMS tools for H-D Cruise Drive 6-speed:
No. 989 Mainshaft pulley locknut socket tool
No. 900 Main drive gear and bearing remover / installer tool
No. 972 Main drive gear seal installer tool
No. 992 Modular transmission stand, all Twin Cams
No. 349920-84 Mainshaft race remover
Read complete instructions thoroughly before disassembling or
assembling. Refer to figure No.'s, parts lists and reference drawings.
NOTE: IF YOU DO NOT KNOW WHAT YOU'RE DOING , DO NOT
DO IT! ALWAYS WEAR SAFETY GLASSES OR OTHER FACE
AND EYE PROTECTION SUCH AS A FULL FACE WITH EYE
PROTECTION. JIMS IS NOT RESPONSIBLE FOR DAMAGE,
INJURY, YOUR WORK, OR THE QUALITY AND SAFETY OF
YOUR WORK.
OTHER TOOLS RECOMMENDED FOR USE WITH THIS TOOL
2 - 3/4'' Socket or box end wrench
1 - 3/16" Allen wrench or Allen socket
1- Safety glasses
Removing The Old Trap Door Bearing
1.
Refer to H-D Service Manual for tear down of the transmission assembly
to the point of removing the trap door from the case using JIMS
and countershaft gear assemblies from door bearings per service manual.
2.
Remove retaining rings that sit against the two door bearings on trap door.
Always wear safety glasses while performing this service.
3.
We will instruct you on removing the front door bearing. Notice the two
dowel pins on the outer side of trap door.
911-1
No. on trap door and locate on dowel pin. You should have the
plate lasered letter "B" facing upward toward you.
4.
Next place the upper tool plate No.
1
. The upper plate should have laser marked side with the letter "B" facing
you. Now install lightly lubed three 1/4" Allen screws No.
three 1/4" holes on top of the upper plate thus attaching tool to trap door.
Torque 3 allen screws to
5.
Next lube threads on tool screw No.
plate. Thread screw into bearing I.D. until screw is about a 1/2" past bear-
555 Dawson Drive, Camarillo, CA 93012 Phone 805-482-6913 • Fax 805-482-7422
Division of Thiessen Products, Inc.
1 - 3/8" Ratchet wrench
1- Quality retaining ring pliers
1 - H-D Service Manual
See ig 2.
911-2
on top of lower plate No.
See ig 3
100 in h pounds
.
1024
. and install into No. 911-2 upper
No. 984 Trap door remover tool
No. 985 Shift fork shaft remover tool
2
IG 1
984
® tool No
Set tool lower plate
See ig 2.
911-
1203
. into the
.
5
PARTS AVAILABLE SEPARATELY
No. Qty. Description
1 1 Lower plate
2 1 Upper plate
3 1 Installer pilot
4 1 Screw
5 3 Allen screw 1/4-20 x 2"
6 1 Nut 5/8-18
7 1 Washer 5/8 SAE
. Also you will need to remove mainshaft
Dowel
Pin
IG 2
Rev N/C
3/09
1
3
4 7 6
Part No.
911-1
911-2
1077-2
1024
1203
1065
1064
Dowel
Pin
1 1